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• OPERATOR AND ORGANIZATIONAL MAINTENANCE MANUAL
• WARNING
• CRUSHER, JAW, DIESEL ENGINE DRIVEN, SEMITRAILER MOUNTED, 35 TON PER HOUR CAPACITY
• Table 2-2. Maintenance and Operating Supplies
• Appendix C: BASIC ISSUE ITEM LIST AND ITEMS TROOP INSTALLED OR AUTHORIZED
• Table of Contents
• Table of Contents (Cont)
• LIST OF ILLUSTRATIONS
• LIST OF ILLUSTRATIONS (Cont)
• Chapter 1. INTRODUCTION
• Engine.
• Figure 1-1. Jaw crusher plant, left side.
• Figure 1-2. Jaw crusher plant, right side.
• Figure 1-3. Wiring diagram.
• Chapter 3. OPERATING INSTRUCTIONS
• Installation
• Jaw Crusher Product Sizes
• Table 2-1. Jaw crusher product sizes.
• Figure 2-3. Primary and secondary hook up and flow (sheet 1 of 2)
• Figure 2-3. Primary and secondary hook up and flow (sheet 2 of 2)
• Section II. MOVEMENT TO A NEW WORKSITE
• Figure 2-6. Air brake hook up, prime mover to plant.
• Figure 2-7. Stabilizing jacks.
• Figure 2-8. Towing the dolly.
• Figure 2-9. Marker lamp connections.
• Figure 2-10. Feeder, removal and installation (sheet 1 of 2)
• Figure 2-10. Feeder, removal and installation (sheet 2 of 2)
• Figure 2-11. Power unit, removal and installation.
• Section III. CONTROLS AND INSTRUMENTS
• Figure 2-13. Controls and instruments.
• General
• Stopping
• Section V. OPERATION UNDER UNUSUAL CONDITIONS
• Operation in Extreme Heat
• Chapter 3. OPERATOR'S MAINTENANCE INSTRUCTIONS
• Table 3-1. Preventive Maintenance Checks and Services
• Section IV. TROUBLESHOOTING
• Primary Fuel Filter Element
• Figure 3-1. Secondary and primary fuel filter element, removal and replacement.
• Figure 3-2. Oil filter service
• Radiator
• Figure 3-3. Fan belt, removal, installation and adjustment.
• Figure 3-4. Air cleaner service.
• Batteries
• Chapter 4. ORGANIZATIONAL MAINTENANCE INSTRUCTIONS
• Table 4-1. Preventive Maintenance Checks and Services
• Section VI. TROUBLESHOOTING
• Figure 4-1. Radio suppression components.
• Engine Fuel System
• Figure 4-3. Fuel injector, removal and installation.
• Figure 4-4. Timing fuel injectors.
• Figure 4-5. Adjusting valve clearance.
• Primary and secondary Fuel Filter
• Figure 4-7. Fuel tank, lines and fittings, removal and installation
• Fuel Tank, Line and Fittings
• Figure 4-9. Air cleaner, aspirator and muffler, removal, disassembly, reassembly and installation.
• Lubrication System
• Oil Cooler
• Figure 4-12. By-pass oil filter disassembly and reassembly.
• Lubricating Oil Lines
• Figure 4-13. Water manifold, removal and installation.
• Thermostat
• Figure 4-15. Water tubes, hoses and fittings, removal and installation.
• Water Pump
• Engine Controls
• Fuel Pressure Switch
• Water Temperature Switch
• Sending Units
• Electrical System
• Polarizing the Generator
• Figure 4-25. Batteries, cables and battery box, removal and installation.
• Starting Motor
• Figure 4-28. Slave receptacle, removal and installation.
• Side Panels and Hood
• Figure 4-30. Side panels and hood, removal and installation (sheet 1 of 3).
• Figure 4-30. Side panels and hood, removal and installation (sheet 2 of 3).
• Figure 4-30. Side panels and hood, removal and installation (sheet 3 of 3).
• Figure 4-31. Side panels and hood assembly, exploded view.
• Instrumental Panel
• Engine Clutch Adjustment
• Conveyor Belts
• Figure 4-36. Conveyor belt cutting.
• Figure 4-38. Conveyor belt fastener installation (sheet 1 of 2)
• Figure 4-38. Conveyor belt fastener installation (sheet 2 of 2)
• Figure 4-40. Conveyor belt training.
• Skirtboards and Flashing
• Belt Wiper
• Conveyor Pulley Lagging
• Figure 4-45. Positioning lagging.
• Figure 4-47. V-belt installation.
• Figure 4-48. Countershaft to head pulley and power unit, V-belt adjustment.
• Figure 4-49. Power unit to jaw crusher, V-belt adjustment.
• Table 4-3. V-Belt Deflection
• Clutch and Clutch Controls
• Figure 4-53. Clutch, adjustment.
• Reciprocating Feeder
• Figure 4-56. Support shaft, removal and installation.
• Eccentric Shaft
• Figure 4-58. Eccentric drive adjustment.
• Figure 4-59. Hopper, removal and installation.
• Hopper Liners
• Jaw Crusher
• Key Plates
• Movable Jaw Wedge
• Tension Spring and Rod
• Crusher Discharge Opening
• Figure 4-66. Discharge opening adjustment.
• Toggle Plate
• Figure 4-67. Toggle plate removal.
• Base Toggle Seat
• Figure 4-69. Toggle seat and base toggle seat, removal and installation.
• Toggle Seat
• Figure 4-70. Walkway and ladder, removal and installation (sheet 1 of 2)
• Walkway and Ladder
• Figure 4-70. Walkway and ladder, removal and installation
• Guards
• Figure 4-71. Guard, removal and installation.
• Fenders
• Figure 4-72. Fender, removal and installation.
• Tool Box
• Stabilizing Jacks
• Figure 4-75. Stabilizing jack, removal and installation.
• Figure 4-76. Stabilizing jack, disassembly and reassembly.
• Dolly
• Figure 4-77. Flexastik and jack support, removal, disassembly, reassembly and installation.
• Figure 4-78. Fifth wheel, removal, disassembly, reassemly and installation.
• Figure 4-79. Dolly tires, wheels, and brake assembly, removal and installation.
• Dolly Air Brake System
• Figure 4-80. Dolly air brakes system, electrical wiring harness and lights, removal and installation.
• Dolly Electrical Wiring Harness and Lights
• Figure 4-81. Crusher plant tire, wheel and brake assembly, removal and installation
• Crusher Plant Air Brake System
• Figure 4-82. Crusher plant, air brake system, removal and installation.
• Figure 4-83. Crusher plant wiring harness and light, removal and installation.
• Appendix A. REFERENCES
• Appendix B: MAINTENANCE ALLOCATION CHART
• Section II. MAINTENANCE ALLOCATION CHART
• Section II. MAINTENANCE ALLOCATION CHART (Cont)
• Section II. MAINTENANCE ALLOCATION CHART (Cont)
• Section II. MAINTENANCE ALLOCATION CHART (Cont)
• Appendix C: BASIC ISSUE ITEMS LIST
• Section II. BASIC ISSUE ITEMS
• Section III. MAINTENANCE AND OPERATING SUPPLIES
• ALPHABETICAL INDEX
• ALPHABETICAL INDEX (Cont)
• ALPHABETICAL INDEX (Cont)
• ALPHABETICAL INDEX (Cont)
• THE METRIC SYSTEM AND EQUIVALENTS
• Recommended Changes to Equipment Technical Publications
• TM-5-3820-233-12-1
• By Order of the Secretary of the Army:
• Blank PAge