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• TECHNICAL MANUAL
• UNIT, DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE REPAIR PARTS AND SPECIAL TOOLS LISTS
• UNIT, DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE REPAIR PARTS AND SPECIAL TOOLS LISTS
• TABLE OF CONTENTS
• TABLE OF CONTENTS (Con't)
• TABLE OF CONTENTS (Con't)
• TABLE OF CONTENTS (Con't)
• TABLE OF CONTENTS (Con't)
• TABLE OF CONTENTS (Con't)
• TABLE OF CONTENTS (Con't)
• SECTION I. INTRODUCTION
• Maintenance Code.
• Recoverability Code
• Explanation of Columns (Section IV).
• How to Locate Repair Parts.
• FIGURE 1. ENGINE ASSEMBLY.
• Repair Part List
• FIGURE 2. ENGINE BASE.
• Repair Part List
• FIGURE 3. ENGINE SUBFRAME, SUPPORTS AND LIFTING EYES.
• Repair Part List
• FIGURE 4. CYLINDER HEAD ASSEMBLY.
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• FIGURE 5. ENGINE BLOCK.
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• FIGURE 6. CRANKSHAFT ASSEMBLY.
• Repair Part List
• FIGURE 7. FLYWHEEL, RING GEAR AND HOUSING.
• Repair Part List
• FIGURE 8. PISTION AND CONNECTIN ROD ASSEMBLY.
• Repair Part List
• FIGURE 9. ROCKER COVERS.
• Repair Part List
• FIGURE 10. ROCKER ARM ASSEMBLY.
• Repair Part List
• FIGURE 11. CAMSHAFT ASSEMBLY AND FOLLOWERS.
• Repair Part List
• FIGURE 12. GEAR COVER.
• Repair Part List
• FIGURE 13. CRANKCASE BREATHER.
• Repair Part List
• FIGURE 14. OIL BY-PASS FILTER.
• Repair Part List
• FIGURE 15. OIL COOLER, OIL FILTER, AND WATER HEADER
• Repair Part List
• Repair Part List (Cont)
• FIGURE 16. LUBRICATING OIL PUMP.
• Repair Part List
• FIGURE 17. OIL PAN, DIPSTICK, SUCTION AND DRAIN TUBES.
• Repair Part List
• FIGURE 18. AIR INTAKE AND EXHAUST MANIFOLDS.
• Repair Part List
• FIGURE 19. ACCESSORY DRIVE HOUSING AND PULLEY.
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• FIGURE 20. CLUTCH ASSEMBLY.
• Repair Part List
• FIGURE 21. CLUTCH ASSEMBLY COMPONENT PARTS.
• Repair Part List
• Repair Part List (cont)
• FIGURE 22. MAIN DRIVE PULLEY.
• Repair Part List
• FIGURE 23. CLUTCH RELEASE MECHANISM.
• Repair Part List
• FIGURE 24. FUEL INJECTOR.
• Repair Part List
• FIGURE 25. FUEL LINES, ENGINE.
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• FIGURE 26. PTG-VS GOVERNOR FUEL PUMP ASSEMBLY.
• Repair Part List
• FIGURE 27. PTG-VS GOVERNOR FUEL PUMP, HOUSING ASSEMBLY.
• Repair Part List
• Repair Part List (Cont)
• FIGURE 28. PTG-VS GOVERNOR FUEL PUMP, FRONT COVER AND WEIGHT ASSEMBLY.
• Repair Part List
• Repair Part List (Cont)
• FIGURE 29. PTG-VS GOVERNOR FUEL PUMP, UPPER SPRING PACK ASSEMBLY.
• Repair Part List
• FIGURE 30. PTG-VS GOVERNOR FUEL PUMP, FUEL TRANSFER PUMP AND DAMPER.
• Repair Part List
• FIGURE 31. AIR CLEANER ASSEMBLY.
• Repair Part List
• FIGURE 32. AIR CLEANER EXTENSION TUBE AND BRACES.
• Repair Part List
• FIGURE 33. FUEL TANK, LINES AND FITTINGS.
• Repair Part List
• FIGURE 34. SHUTDOWN SOLENOID VALVE.
• Repair Part List
• FIGURE 35. FUEL FILTER.
• Repair Part List
• FIGURE 36. THROTTLE CONTROL CABLE, LEVER AND BRACKETS.
• Repair Part List
• FIGURE 37. EXHAUST SILENCER.
• Repair Part List
• FIGURE 38. RADIATOR AND SUPPORTS.
• Repair Part List
• FIGURE 39. FAN SHROUD AND GUARDS.
• Repair Part List
• FIGURE 40. COOLING SYSTEM PIPES AND HOSES.
• Repair Part List
• FIGURE 41. THERMOSTAT HOUSING AND WATER MANIFOLDS
• Repair Part List
• FIGURE 42. WATER PUMP AND IDLER.
• Repair Part List
• FIGURE 43. FAN DRIVE, MOUNT, FAN, AND DRIVE BELT.
• Repair Part List
• FIGURE 44. WATER FILTER AND LINES.
• Repair Part List
• FIGURE 45. ALTERNATOR AND BRACKETS.
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• FIGURE 46. ALTERNATOR COMPONENT PARTS.
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• FIGURE 47. STARTER RELAY AND BRACKET.
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• FIGURE 48. STARTER ASSEMBLY AND GROUND STRAPS.
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• FIGURE 49. STARTER COMPONENT PARTS.
• Repair Part List
• Repair Part List (Cont)
• FIGURE 50. COOLANT TEMPERATURE AND OIL PRESSURE SWITCH.
• Repair Part List
• FIGURE 51. INSTRUMENT PANEL HOUSING, CIRCUIT BOARD AND BRACKETS.
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• FIGURE 52. INSTRUMENT PANEL, GAGES AND HARNESS.
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• FIGURE 53. GROUND WIRE AND ROD ASSEMBLY.
• Repair Part List
• FIGURE 54. CLEARANCE MARKER LIGHT AND RELATED PARTS.
• Repair Part List
• Repair Part List (Cont)
• FIGURE 55. STOPLIGHT AND TAILLIGHT.
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• FIGURE 57. BATTERY, BOX AND CABLES.
• Repair Part List
• FIGURE 58. TRAILER RECEPTACLE AND WIRING HARNESS.
• Repair Part List
• Repair Part List (Cont)
• FIGURE 59. ENGINE WIRING HARNESS.
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• FIGURE 60. DOLLY AXLE ASSEMBLY.
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• FIGURE 61. BOGIE ASSEMBLY.
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• FIGURE 62. TRAILER AXLE ASSEMBLY.
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• FIGURE 63. WALKING BEAM AND TRUNNION SHAFT.
• Repair Part List
• FIGURE 64. SERVICE BRAKES.
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• FIGURE 65. BRAKE SLACK ADJUSTER.
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• FIGURE 66. AIR FILTER
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• FIGURE 67. AIRBRAKE CHAMBER (MODEL 5157).
• Repair Part List
• FIGURE 68. AIRBRAKE CHAMBER (MODELS 5157A AND 5157B
• Repair Part List
• FIGURE 69. EMERGENCY RELAY VALVE (MODEL 5157).
• Repair Part List
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• FIGURE 70. EMERGENCY RELAY VALVE (MODELS 5157A AND 5157B).
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• Repair Part List
• FIGURE 71. AIRBRAKE LINES, TANK AND RELATED PARTS.
• Repair Part List
• Repair Part List (cont)
• FIGURE 72. FRONT HUBS AND BEARINGS (MODELS 5157 AND 5157A).
• Repair Part List
• Repair Part List (Cont)
• FIGURE 73. REAR HUB AND DRUM ASSEMBLY (MODELS 5157 AND 5157A).
• Repair Part List
• Repair Part List (Cont)
• FIGURE 74. DRUMS, HUBS, WHEELS, AND RELATED PARTS (MODEL 5157B).
• Repair Part List
• FIGURE 75. TIRE AND TUBE.
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• FIGURE 76. MAIN FRAME.
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• FIGURE 77. LOWER PLATFORM AND LADDER.
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• FIGURE 78. UPPER PLATFORM SUPPORTS (MODEL 5157B).
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• FIGURE 79. UPPER PLATFORM.
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• FIGURE 80. UPPER PLATFORM SUPPORTS AND LADDER.
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• FIGURE 81. ENGINE SERVICE PLATFORM.
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• FIGURE 82. PINTLE HOOK AND BRACKET.
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• FIGURE 83. PINTLE ASSEMBLY (MODELS 5157 AND 5157A).
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• FIGURE 84. PINTLE AND RELATED PARTS (MODEL 5157B).
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• FIGURE 85. DRAWBAR AND RELATED PARTS.
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• FIGURE 86. FIFTH WHEEL AND COMPONENTS.
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• FIGURE 87. FIFTH WHEEL BASE AND SUPPORTS.
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• FIGURE 88. JACK PEDESTAL.
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• FIGURE 89. DOLLY JACK ASSEMBLY (MODEL 5157A).
• Repair Part List
• Repair Part List (Cont)
• FIGURE 90. LEVELING JACK.
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• FIGURE 91. ENGINE ENCLOSURE.
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• FIGURE 92. TOOLBOX.
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• FIGURE 93. CABLE REEL CRANK.
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• FIGURE 94. CABLE REEL AND BEARINGS.
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• FIGURE 95. CABLE REEL FRAME.
• Repair Part List
• FIGURE 96. REFLECTOR AND CHOKE BLOCK, AND POWER CABLES.
• Repair Part List
• FIGURE 97. HYDRAULIC PUMP.
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• FIGURE 98. HYDRAULIC CYLINDER.
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• FIGURE 99. HYDRAULIC CYLINDER COMPONENT PARTS.
• Repair Part List
• FIGURE 100. HYDRAULIC HOSE.
• Repair Part List
• FIGURE 101. OIL RESERVOIR.
• Repair Part List
• FIGURE 102. MOTOR AND RELATED PARTS.
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• FIGURE 103. FEEDER DRIVE COMPONENTS.
• Repair Part List
• Repair Part List (Cont)
• FIGURE 104. MAIN CONTROL PANEL.
• Repair Part List
• FIGURE 105. PUSHBUTTON CONTROL AND MAGNETIC STARTER.
• Repair Part List
• FIGURE 106. MAGNETIC STARTER COMPONENT PARTS.
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• FIGURE 107. MAIN CIRCUIT BREAKER.
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• FIGURE 108. CIRCUIT BREAKER AND INSULATION.
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• FIGURE 109. BUSS BARS.
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• FIGURE 110. OPERATOR AND MAIN DISTRIBUTION ENCLOSURE.
• Repair Part List
• Repair Part List (Cont)
• FIGURE 111. MAIN PANEL WIRING AND TERMINAL BOARD.
• Repair Part List
• FIGURE 112. CONTROL PANEL TO FEEDER WIRING.
• Repair Part List
• Repair Part List (Cont)
• Repair Part List (Cont)
• FIGURE 113. FUEL LEVEL INDICATOR
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• FIGURE 114. CONVEYOR TAIL SECTION.
• Repair Part List
• FIGURE 115. HEAD AND CENTER CONVEYOR FRAMES.
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• FIGURE 116. CONVEYOR BRACE AND SADDLE.
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• FIGURE 117. MAIN DRIVE GUARD AND BELT.
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• FIGURE 118. CONVEYOR HEAD SCRAPER.
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• FIGURE 119. CONVEYOR SCRAPER ASSEMBLY.
• Repair Part List
• FIGURE 120. FEEDER CONVEYOR HOPPER.
• Repair Part List
• FIGURE 121. CONVEYOR HEAD PULLEY, SHAFT AND BEARINGS.
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• FIGURE 122. CONVEYOR DRIVE COMPONENTS AND RELATED PARTS.
• Repair Part List
• Repair Part List (cont)
• FIGURE 123. CONVEYOR TAIL SECTION SHAFT AND RELATED PARTS.
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• FIGURE 124. RETURN ROLL.
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• FIGURE 125. IMPACT ROLL.
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• FIGURE 126. TROUGHING ROLLS.
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• FIGURE 127. FEEDER SUPPPORT.
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• Figure 128. Feeder Frame and Components.
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• FIGURE 129. FEEDER HOPPER AND BRACE.
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• FIGURE 130. GEAR REDUCER.
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• FIGURE 131. FEEDER DRIVE GEARS.
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• FIGURE 132. GEAR REDUCER AND RELATED PARTS.
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• FIGURE 133. FEEDER SHAFT AND SPROCKETS.
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• FIGURE 134. FEEDER APRON ASSEMBLY.
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• FIGURE 135. CRUSHER TENSION ROD AND SPRINGS.
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• FIGURE 136. CRUSHER ASSEMBLY
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• FIGURE 137. MOVABLE JAW AND PITMAN.
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• FIGURE 138. ADJUSTING GEARBOX AND RATCHET.
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• FIGURE 139. ECCENTRIC SHAFT AND BALANCE WHEELS.
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• FIGURE 140. DIVERTER BOX AND CHUTE.
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• FIGURE 141. HOPPERS AND LINERS.
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• FIGURE 142. UNDER HOPPERS AND LINERS (MODEL 5157B.)
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• FIGURE 143. VIBRATING SCREEN SIDE PLATE AND SUPPORT.
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• FIGURE 144. VIBRATING SCREEN AND MOUNTING.
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• FIGURE 145. VIBRATING SCREEN LINERS AND BARS.
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• FIGURE 146. VIBRATING SCREEN DRIVE COMPONENTS.
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• FIGURE 147. VIBRATING MECHANISM.
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• Repair Part List (Cont)
• Repair Part List (Cont)
• Repair Part List (Cont)
• Repair Part List (Cont)
• NATIONAL STOCK NUMBER INDEX
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• THE METRIC SYSTEM AND EQUIVALENTS
• TM-5-3820-205-24P-2
• Recommended Changes to Equipment Technical Publications
• Distribution
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• By Order of the Secretary of the Army: