TM-5-3810-306-20 Container Crane 40-Ton Rough Terrain Model RTB75CC Manual



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Tm-5-3810-306-20

Chapter 1 Introduction
Chapter 6 Exhaust System Maintenance
Section Ii. Equipment Description And Data
Location And Description Of Major Components
Location And Description Of Major Components
Equipment Data
Safety, Care And Handling
Section Iii. Principles Of Operation
Engine Lubrication System
Fuel System
Injection Pump
Fuel System
Cooling System
Cooling System
Electrical System
Electrical System - Cont
Electrical System
Air System
Automatic Drain Valve
Safety Valve
Foot Throttle Valve (Accelerator Control Valve)
Foot Brake Valve
Applying - Normal Operation Of No. 1 Circuit Portion
Releasing - No. 1 Circuit Portion
Parking And Service Brakes
Spring Brake Valve
Air Brake System
Hydraulic System
Oil Filter
Oil Cooler
Relief Valve
Integrated Outrigger Valve
Outrigger Control Valve Assembly
Holding Valves
Steering Relief Valve
Hydraulic System
Chapter 2 Crane Maintenance Instructions
Section Ii. Service Upon Receipt
Prelimiinary Servicing And Adjustment
Daily Lubrication
Tool Box
Section Iii. Organizational Preventive Maintenance Checks And Services
Organizational Preventive Maintenance Checks And Services
Leakage Definitions For Organizational Pmcs
Table 2-1. Organizational Preventive Maintenance Checks And Services
Table 2-1. Organizational Preventive Maintenance Checks And Services - Continued
Table 2-1. Organizational Preventive Maintenance Checks And Services - Continued
Table 2-1. Organizational Preventive Maintenance Checks And Services - Continued
Chapter 3 Troubleshooting
Symptom Index
Symptom Index - Continued
Table 3-1. Organizational Troubleshooting
Table 3-1. Organizational Troubleshooting - Continued
Table 3-1. Organizational Troubleshooting - Continued
Table 3-1. Organizational Troubleshooting - Continued
Table 3-1. Organizational Troubleshooting - Continued
Table 3-1. Organizational Troubleshooting - Continued
Table 3-1. Organizational Troubleshooting - Continued
Table 3-1. Organizational Troubleshooting - Continued
Table 3-1. Organizational Troubleshooting - Continued
Table 3-1. Organizational Troubleshooting - Continued
Table 3-1. Organizational Troubleshooting - Continued
Table 3-1. Organizational Troubleshooting - Continued
Table 3-1. Organizational Troubleshooting - Continued
Table 3-1. Organizational Troubleshooting - Continued
Table 3-1. Organizational Troubleshooting - Continued
Table 3-1. Organizational Troubleshooting - Continued
Table 3-1. Organizational Troubleshooting - Continued
Table 3-1. Organizational Troubleshooting - Continued
Table 3-1. Organizational Troubleshooting - Continued
Table 3-1. Organizational Troubleshooting - Continued
Table 3-1. Organizational Troubleshooting - Continued
Table 3-1. Organizational Troubleshooting - Continued
Table 3-1. Organizational Troubleshooting - Continued
Table 3-1. Organizational Troubleshooting - Continued
Table 3-1. Organizational Troubleshooting - Continued
Table 3-1. Organizational Troubleshooting - Continued
Table 3-1. Organizational Troubleshooting - Continued
Table 3-1. Organizational Troubleshooting - Continued
Table 3-1. Organizational Troubleshooting - Cont
Table 3-1. Organizational Troubleshooting - Cont
Table 3-1. Organizational Troubleshooting - Cont
Table 3-1. Organizational Troubleshooting - Cont
Table 3-1. Organizational Troubleshooting - Cont
Table 3-1. Organizational Troubleshooting - Cont
Table 3-1. Organizational Troubleshooting - Cont
Table 3-1. Organizational Troubleshooting - Cont
Table 3-1. Organizational Troubleshooting - Cont
Table 3-1. Organizational Troubleshooting - Cont
Table 3-1. Organizational Troubleshooting - Cont
Table 3-1. Organizational Troubleshooting - Cont
Table 3-1. Organizational Troubleshooting - Cont
Table 3-1. Organizational Troubleshooting - Cont
Table 3-1. Organizational Troubleshooting - Cont
Table 3-1. Organizational Troubleshooting - Cont
Table 3-1. Organizational Troubleshooting - Cont
Table 3-1. Organizational Troubleshooting - Cont
Table 3-1. Organizational Troubleshooting - Cont
Table 3-1. Organizational Troubleshooting - Cont
Table 3-1. Organizational Troubleshooting - Cont
Table 3-1. Organizational Troubleshooting - Cont
Table 3-1. Organizational Troubleshooting - Cont
Introduction
Ste/Ice Individual Battery Test Card
Chapter 4 Engine Maintenance
Section I. Rocker Arm Maintenance
Valve Adjustment
Valve Cover Replacement
Section Ii. Engine Lubrication System Maintenance
Turbocharger Oil Return Line Replacement
Chapter 5 Fuel System Maintenance
Section I. Air Cleaner Maintenance
Air Cleaner And Piping
Air Cleaner Assembly
Air Cleaner Assembly - Cont
Air Cleaner Assembly - Cont
Section Ii. Fuel Tanks, Lines And Fittings Maintenance
Fuel Tank Installation
Fuel Line Replacement
Fuel Supply And Return Lines Replacement
Fuel Supply And Return Lines Replacement - Cont
Bleeding Fuel System
Section Iii. Fuel Filter Maintenance
In-Line Fuel Filter/Strainer Installation
Fuel Water Separator/Filter Replacement
Section Iv. Engine Starting Aid Maintenance
Quick Start Ether Valve And Tubing Replacement
Section V. Fuel Pump Maintenance
Fuel Pump Installation
Idle Speed Adjustment
Chapter 6 Exhaust System Maintenance
Muffler And Pipe Replacement
Muffler And Pipe Replacement - Cont
Chapter 7 Coolant System Maintenance
Section I. Radiator Maintenance
Coolant Overflow Tank
Radiator Fan And Fan Guard Replacement
Radiator Fan And Fan Guard Replacement - Cont
Radiator Fan And Fan Guard Replacement
Radiator Fan And Fan Guard Replacement - Cont
Radiator Fan And Fan Guard Replacement - Cont
Radiator, Mooring Bracket And Shroud Replacement
Radiator, Mooring Bracket And Shroud Replacement - Cont
Radiator, Mooring Bracket And Shroud Replacement - Cont
Radiator, Mooring Bracket And Shroud Replacement - Cont
Radiator, Mooring Bracket And Shroud Replacement - Cont
Section Ii. Water Manifold, Headers, Thermostat And Gasket Maintenance
Coolant Filter Replacement
Thermostat Replacement
Thermostat Replacement - Cont
Thermostat Replacement - Cont
Turbocharger Aftercooler And Piping Replacement
Turbocharger Aftercooler And Piping Replacement - Cont
Water Pump Installation
Section Iii. Fan Assembly Maintenance
Fan Drive Belt Replacement
Fan Drive Belt Replacement - Cont
Chapter 8 Electrical System Maintenance
Chapter Index
Section I. Alternator Maintenance
Alternator Installation
Section Ii. Starter Motor Maintenance
Starter Motor Installation
Section Iii. Instrument Panel Maintenance
Dual Air Pressure Gauge Replacement
Dual Air Pressure Gauge Replacement - Cont
Led Alert Module Replacement
Front Control Panel
Left Console Harness Installation
Right Console Harness Installation
Av Harness Installation
Gauge Replacement
Gauge Replacement - Cont
Push Button Switch Replacement
Rotary Switch Replacement
Side Console And Access Panel Replacement
Side Console And Access Panel Replacement - Cont
Side Console Panel Light (Bulb) Replacement
Side Console Harness Installation
Distribution Panel Wire Harness Installation
Distribution Panel Wire Harness Installation - Cont
Distribution Panel Wire Harness Installation - Cont
Distribution Panel Wire Harness Installation - Cont
Distribution Panel Installation
Stop Light Switch Replacement
Tachometer Replacement
Tachometer Replacement - Cont
Toggle Switch Replacement
Toggle Switch Replacement - Cont
Warning Buzzer Replacement
Turn Signal Control Replacement
Section Iv. Vehicle Lights Maintenance
Beacon Light Assembly Replacement
Blackout Light Replacement
Boom Floodlight Replacement
Cab Floodlight Replacement
Clearance Light Replacement
Headlight Replacement
Turn Signal Light Replacement
Section V. Sending Units And Switches Maintenance
Low Oil Pressure Switch Replacement
Tachometer Magnetic Sensor Replacement
Transmission Oil Temperature Sender Replacement
Transmission Oil Temperature Switch Replacement
Dca Fuel Pressure Transducer Replacement
High Coolant Temperature Switch Replacement
Coolant Temperature Sender Replacement
Dca Pulse Tach Sender Replacement
Cold Start Temperature Switch Replacement
Dc Power Relay Replacement
Dca Pressure Differential Transducer
Fuel Shutoff Solenoid Installation
Rear Wheels Not Centered Switch
Elevation Swing Warning Switch Installation
Area Definition Switch
Area Definition Switch - Cont
Emergency Steer Oil Pressure Switch Replacement
Hydraulic Oil Cooler Temperature Control Switch Replacement
Back-Up Light Oil Pressure Switch Replacement
Fuel Filter Cable Assembly
Fuel Pressure Cable Assembly
Pulse Tach Cable Assembly
Vtm Power Cable Harness
Carrier Harness
Carrier Harness - Cont
Superstructure Harness
Superstructure Harness - Cont
Blackout Lights Harness
Floodlight Harness
Chapter 1 Introduction
Chapter 6 Exhaust System Maintenance
Section Ii. Equipment Description And Data
Location And Description Of Major Components
Location And Description Of Major Components
Equipment Data
Safety, Care And Handling
Section Iii. Principles Of Operation
Engine Lubrication System
Fuel System
Injection Pump
Fuel System
Cooling System
Cooling System
Electrical System
Electrical System - Cont
Electrical System
Air System
Automatic Drain Valve
Safety Valve
Foot Throttle Valve (Accelerator Control Valve)
Foot Brake Valve
Applying - Normal Operation Of No. 1 Circuit Portion
Releasing - No. 1 Circuit Portion
Parking And Service Brakes
Spring Brake Valve
Air Brake System
Hydraulic System
Oil Filter
Oil Cooler
Relief Valve
Integrated Outrigger Valve
Outrigger Control Valve Assembly
Holding Valves
Steering Relief Valve
Hydraulic System
Chapter 2 Crane Maintenance Instructions
Section Ii. Service Upon Receipt
Prelimiinary Servicing And Adjustment
Daily Lubrication
Tool Box
Section Iii. Organizational Preventive Maintenance Checks And Services
Organizational Preventive Maintenance Checks And Services
Leakage Definitions For Organizational Pmcs
Table 2-1. Organizational Preventive Maintenance Checks And Services
Table 2-1. Organizational Preventive Maintenance Checks And Services - Continued
Table 2-1. Organizational Preventive Maintenance Checks And Services - Continued
Table 2-1. Organizational Preventive Maintenance Checks And Services - Continued
Chapter 3 Troubleshooting
Symptom Index
Symptom Index - Continued
Table 3-1. Organizational Troubleshooting
Table 3-1. Organizational Troubleshooting - Continued
Table 3-1. Organizational Troubleshooting - Continued
Table 3-1. Organizational Troubleshooting - Continued
Table 3-1. Organizational Troubleshooting - Continued
Table 3-1. Organizational Troubleshooting - Continued
Table 3-1. Organizational Troubleshooting - Continued
Table 3-1. Organizational Troubleshooting - Continued
Table 3-1. Organizational Troubleshooting - Continued
Table 3-1. Organizational Troubleshooting - Continued
Table 3-1. Organizational Troubleshooting - Continued
Table 3-1. Organizational Troubleshooting - Continued
Table 3-1. Organizational Troubleshooting - Continued
Table 3-1. Organizational Troubleshooting - Continued
Table 3-1. Organizational Troubleshooting - Continued
Table 3-1. Organizational Troubleshooting - Continued
Table 3-1. Organizational Troubleshooting - Continued
Table 3-1. Organizational Troubleshooting - Continued
Table 3-1. Organizational Troubleshooting - Continued
Table 3-1. Organizational Troubleshooting - Continued
Table 3-1. Organizational Troubleshooting - Continued
Table 3-1. Organizational Troubleshooting - Continued
Table 3-1. Organizational Troubleshooting - Continued
Table 3-1. Organizational Troubleshooting - Continued
Table 3-1. Organizational Troubleshooting - Continued
Table 3-1. Organizational Troubleshooting - Continued
Table 3-1. Organizational Troubleshooting - Continued
Table 3-1. Organizational Troubleshooting - Continued
Table 3-1. Organizational Troubleshooting - Cont
Table 3-1. Organizational Troubleshooting - Cont
Table 3-1. Organizational Troubleshooting - Cont
Table 3-1. Organizational Troubleshooting - Cont
Table 3-1. Organizational Troubleshooting - Cont
Table 3-1. Organizational Troubleshooting - Cont
Table 3-1. Organizational Troubleshooting - Cont
Table 3-1. Organizational Troubleshooting - Cont
Table 3-1. Organizational Troubleshooting - Cont
Table 3-1. Organizational Troubleshooting - Cont
Table 3-1. Organizational Troubleshooting - Cont
Table 3-1. Organizational Troubleshooting - Cont
Table 3-1. Organizational Troubleshooting - Cont
Table 3-1. Organizational Troubleshooting - Cont
Table 3-1. Organizational Troubleshooting - Cont
Table 3-1. Organizational Troubleshooting - Cont
Table 3-1. Organizational Troubleshooting - Cont
Table 3-1. Organizational Troubleshooting - Cont
Table 3-1. Organizational Troubleshooting - Cont
Table 3-1. Organizational Troubleshooting - Cont
Table 3-1. Organizational Troubleshooting - Cont
Table 3-1. Organizational Troubleshooting - Cont
Table 3-1. Organizational Troubleshooting - Cont
Introduction
Ste/Ice Individual Battery Test Card
Chapter 4 Engine Maintenance
Section I. Rocker Arm Maintenance
Valve Adjustment
Valve Cover Replacement
Section Ii. Engine Lubrication System Maintenance
Turbocharger Oil Return Line Replacement
Chapter 5 Fuel System Maintenance
Section I. Air Cleaner Maintenance
Air Cleaner And Piping
Air Cleaner Assembly
Air Cleaner Assembly - Cont
Air Cleaner Assembly - Cont
Section Ii. Fuel Tanks, Lines And Fittings Maintenance
Fuel Tank Installation
Fuel Line Replacement
Fuel Supply And Return Lines Replacement
Fuel Supply And Return Lines Replacement - Cont
Bleeding Fuel System
Section Iii. Fuel Filter Maintenance
In-Line Fuel Filter/Strainer Installation
Fuel Water Separator/Filter Replacement
Section Iv. Engine Starting Aid Maintenance
Quick Start Ether Valve And Tubing Replacement
Section V. Fuel Pump Maintenance
Fuel Pump Installation
Idle Speed Adjustment
Chapter 6 Exhaust System Maintenance
Muffler And Pipe Replacement
Muffler And Pipe Replacement - Cont
Chapter 7 Coolant System Maintenance
Section I. Radiator Maintenance
Coolant Overflow Tank
Radiator Fan And Fan Guard Replacement
Radiator Fan And Fan Guard Replacement - Cont
Radiator Fan And Fan Guard Replacement
Radiator Fan And Fan Guard Replacement - Cont
Radiator Fan And Fan Guard Replacement - Cont
Radiator, Mooring Bracket And Shroud Replacement
Radiator, Mooring Bracket And Shroud Replacement - Cont
Radiator, Mooring Bracket And Shroud Replacement - Cont
Radiator, Mooring Bracket And Shroud Replacement - Cont
Radiator, Mooring Bracket And Shroud Replacement - Cont
Section Ii. Water Manifold, Headers, Thermostat And Gasket Maintenance
Coolant Filter Replacement
Thermostat Replacement
Thermostat Replacement - Cont
Thermostat Replacement - Cont
Turbocharger Aftercooler And Piping Replacement
Turbocharger Aftercooler And Piping Replacement - Cont
Water Pump Installation
Section Iii. Fan Assembly Maintenance
Fan Drive Belt Replacement
Fan Drive Belt Replacement - Cont
Chapter 8 Electrical System Maintenance
Chapter Index
Section I. Alternator Maintenance
Alternator Installation
Section Ii. Starter Motor Maintenance
Starter Motor Installation
Section Iii. Instrument Panel Maintenance
Dual Air Pressure Gauge Replacement
Dual Air Pressure Gauge Replacement - Cont
Led Alert Module Replacement
Front Control Panel
Left Console Harness Installation
Right Console Harness Installation
Av Harness Installation
Gauge Replacement
Gauge Replacement - Cont
Push Button Switch Replacement
Rotary Switch Replacement
Side Console And Access Panel Replacement
Side Console And Access Panel Replacement - Cont
Side Console Panel Light (Bulb) Replacement
Side Console Harness Installation
Distribution Panel Wire Harness Installation
Distribution Panel Wire Harness Installation - Cont
Distribution Panel Wire Harness Installation - Cont
Distribution Panel Wire Harness Installation - Cont
Distribution Panel Installation
Stop Light Switch Replacement
Tachometer Replacement
Tachometer Replacement - Cont
Toggle Switch Replacement
Toggle Switch Replacement - Cont
Warning Buzzer Replacement
Turn Signal Control Replacement
Section Iv. Vehicle Lights Maintenance
Beacon Light Assembly Replacement
Blackout Light Replacement
Boom Floodlight Replacement
Cab Floodlight Replacement
Clearance Light Replacement
Headlight Replacement
Turn Signal Light Replacement
Section V. Sending Units And Switches Maintenance
Low Oil Pressure Switch Replacement
Tachometer Magnetic Sensor Replacement
Transmission Oil Temperature Sender Replacement
Transmission Oil Temperature Switch Replacement
Dca Fuel Pressure Transducer Replacement
High Coolant Temperature Switch Replacement
Coolant Temperature Sender Replacement
Dca Pulse Tach Sender Replacement
Cold Start Temperature Switch Replacement
Dc Power Relay Replacement
Dca Pressure Differential Transducer
Fuel Shutoff Solenoid Installation
Rear Wheels Not Centered Switch
Elevation Swing Warning Switch Installation
Area Definition Switch
Area Definition Switch - Cont
Emergency Steer Oil Pressure Switch Replacement
Hydraulic Oil Cooler Temperature Control Switch Replacement
Back-Up Light Oil Pressure Switch Replacement
Fuel Filter Cable Assembly
Fuel Pressure Cable Assembly
Pulse Tach Cable Assembly
Vtm Power Cable Harness
Carrier Harness
Carrier Harness - Cont
Superstructure Harness
Superstructure Harness - Cont
Blackout Lights Harness
Floodlight Harness
Cab Interior Harness
Section Vi. Horn And Alarms Maintenance
Horn Installation
Section Vii. Battery Maintenance
Battery Box Cover And Slave Receptacle Replacement
Battery Box Cover And Slave Receptacle Replacement - Cont
Battery Box Cover And Slave Receptacle Replacement - Cont
Battery Box Replacement
Battery Box Replacement - Cont
Emergency Steer Pump Box Replacement
Emergency Steer Pump Box Replacement - Cont
Emergency Steer Pump Cable(S) Replacement
Emergency Steer Pump Cable(S) Replacement - Cont
Battery Cable(S) Removal
Battery Cable(S) Removal - Cont
Ground Cable At Shunt Removal
Shunt Replacement
Chapter 9 Transmission Maintenance
Section I. Transmission Shift Maintenance
Transmission Shifter Replacement
Transmission Shift Hydraulic Lines, Superstructure
Transmission Shift Hydraulic Lines, Carrier
Transmission Control Valve Replacement
Transmission Control Valve Replacement - Cont
Transmission To Torque Converter Hydraulic Lines
Torque Converter Oil Filter Assembly Installation
Torque Converter Oil Filter Assembly Installation - Cont
Torque Converter Oil Filter Installation
Torque Converter Oil Filter Installation - Cont
Propeller Shaft Replacement
Propeller Shaft Replacement - Cont
Propeller Shaft Repair
Propeller Shaft Repair - Cont
Propeller Shaft Repair - Cont
Propeller Shaft Repair
Section I. Service Brakes Maintenance
Air System Purge
Brake Chamber Installation
Cooling System - Cont
Brake Chamber Assembly
Brake Chamber Assembly - Cont
Section Ii. Air System Maintenance
Air Dryer Replacement
Air Dryer Desiccant Cartridge Replacement
Air Dryer Desiccant Cartridge Replacement - Cont
Air Dryer Desiccant Cartridge Replacement - Cont
Air Governor Replacement
Air Reservoir Replacement
Air Valve Muffler Replacement
Automatic Drain Valve Replacement
Double Check Valve And Pressure Protection Valve Replacement
Foot Brake Control Valve Replacement
Foot Brake Control Valve Replacement - Cont
Low Pressure Indicator Switch Replacement
Low Pressure Indicator Switch Replacement
Low Pressure Indicator Switch Replacement - Cont
Pressure Protection Valve Replacement
R-12 Relay Valve Replacement
Single Check Valve Replacement
Spring Brake Control Valve Replacement
Spring Brake Control Valve Replacement - Cont
Throttle Cylinder And Control Rod Replacement
Throttle Cylinder And Control Rod Replacement - Cont
Tire Inflation Assembly
Tire Inflation Assembly - Cont
Windshield Washer Valve Installation
Windshield Washer Valve Installation
Windshield Washer Valve Installation - Cont
Air Lines Replacement, Superstructure And Carrier
Superstructure Air System - Cont
Superstructure Air System - Cont
Carrier Air System
Carrier Air System - Cont
Tire And Wheel Installation
Tire And Wheel Assembly
Tire And Wheel Assembly - Cont
Tire And Wheel Assembly - Cont
Section I. Steer Cylinder Maintenance
Steer Cylinder Installation
Section Ii. Front Steer Relief Valve Maintenance
Section Iii. Emergency Steering Pump Maintenance
Emergency Steering Pump Replacement
Chapter 14 Frame Maintenance
Section I. Pintle Hook Maintenance
Pintle Hook Assembly
Pintle Hook Assembly - Cont
Section Ii. Outrigger Float Maintenance
Chapter 15 Body, Cab, Hood, Hull And Accessory Items Maintenance
Section I. Cab Maintenance
Window Glass Replacement
Window Glass Replacement - Cont
Cab Protective Grill Replacement
Door Assembly Replacement
Door Latch Assembly Replacement
Door Latch Assembly Replacement - Cont
Grabrails
Cab Front Panel Replacement
Cab Bottom Panel Replacement
Section Ii. Engine Hood Maintenance
Engine Access Doors Replacement
Engine Hood Replacement
Engine Hood Replacement - Cont
Section Iii. Fender And Rear Decking Maintenance
Fenders And Rear Decking Replacement
Fenders And Rear Decking Replacement - Cont
Fuel Tank Cover And Ladder Replacement
Fuel Tank Cover And Ladder Replacement - Cont
Hydraulic Tank Cover
Tool Box Cover
Tool Box Cover - Cont
Decontamination Bracket
Section Iv. Seat Assembly Maintenance
Operator Seat And Pedestal Assembly Removal
Operator Seat Assembly
Section V. Accessory Maintenance
Cab Skylight Counter Balance Cylinder Replacement
Cab Heater Fuel Tank Replacement
Cab Heater Fuel Tank Replacement - Cont
Cab Heater/Defroster Assembly Replacement
Cab Heater/Defroster Assembly Replacement - Cont
Dome Light Replacement
Dome Light Replacement - Cont
Fire Extinguisher Installation
Skylight Wiper Motor Replacement
Steering Wheel Removal
Rear View Mirror Replacement
Windshield Wiper Motor Replacement
Wiper Arm Replacement
Decal Replacement
Chapter 16 Hydraulic System Maintenance
Section I. Hydraulic Control Valve Maintenance
Hydraulic Control Valve Installation
Integrated Outrigger Control Valve Installation
Integrated Outrigger Control Valve Installation - Cont
Front And Rear Outrigger Control Valve Installation
Front And Rear Outrigger Control Valve Installation - Cont
Swing Brake Valve And Pedal Installation
Swing Brake Valve And Pedal Installation
Rear Axle Lockout Valve
Rear Axle Lockout Valve - Cont
Two-Position Selector Valve
Lift Cylinder Over Center Valve Installation
Section Ii. Filter And Lines Maintenance
Free Swing Hydraulic Lines
Front Steering Hydraulic Lines, Cab
Front Steering Hydraulic Lines, Carrier
Rear Steer Hydraulic Lines
Hoist Hydraulic Lines
Hydraulic Filter Replacement
Lift Cylinder Hydraulic Lines, Cylinders
Lift Cylinder Hydraulic Lines, Valves
Outrigger Lines
Supply, Pressure, And Return Lines, Carrier
Supply, Pressure, And Return Lines, Superstructure
Telescope Hydraulic Lines
Section Iii. Hydraulic Reservoir Maintenance
Emergency Hand Pump Installation
Hydraulic Reservoir Replacement
Hydraulic Reservoir Replacement - Cont
Section Iv. Hydraulic System Maintenance
Draining And Flushing Hydraulic System
Bleeding Air From Hydraulic System
Bleeding Air From Hydraulic System - Cont
Hydraulic Control Valve Relief Setting Checks And Adjustment
Hydraulic Control Valve Relief Setting Checks And Adjustment - Cont
Chapter 17 Boom Maintenance
Section I. Boom Assembly Maintenance
Auxiliary Boom Nose Installation
Overhaul Ball Installation
Overhaul Ball Assembly
Overhaul Ball Assembly - Cont
Hook Block Installation
Hook Block Installation - Cont
Boom Alignment
Boom Alignment - Cont
Boom Alignment - Cont
Section Ii. Hoist Maintenance
Main And Auxiliary Wire Rope Installation
Main And Auxiliary Wire Rope Installation - Cont
Section Iii. Turntable Maintenance
Positive Swing Lock Control Cable Installation
Swing Motor Installation
Swing Motor Installation - Cont
Chapter 18 Preparation For Storage Or Shipment
Long Term Storage
Appendix A References
Appendix A References - Continued
Appendix A References - Continued
Appendix B Maintenance Allocation Chart
Explanation Of Columns In Section Ii
Explanation Of Columns In Section Iii
Section Ii. Maintenance Allocation Chart
Section Ii. Maintenance Allocation Chart
Section Ii. Maintenance Allocation Chart
Section Ii. Maintenance Allocation Chart
Section Ii. Maintenance Allocation Chart
Section Ii. Maintenance Allocation Chart
Section Ii. Maintenance Allocation Chart
Section Ii. Maintenance Allocation Chart
Section Ii. Maintenance Allocation Chart
Section Ii. Maintenance Allocation Chart
Section Ii. Maintenance Allocation Chart
Section Ii. Maintenance Allocation Chart
Section Iii. Tool And Test Equipment Requirements
Section Iii. Tool And Test Equipment Requirements
Section Iii. Tool And Test Equipment Requirements
Section Iii. Tool And Test Equipment Requirements
Section Iii. Tool And Test Equipment Requirements
Section Iii. Tool And Test Equipment Requirements
Section Iii. Tool And Test Equipment Requirements
Remarks
Appendix C Expendable/Durable Supplies And Materials List
Appendix C Expendable Material List
Appendix C Expendable Material List
Appendix C Expendable Material List
Alphabetical Index
Alphabetical Index - Continued
Alphabetical Index - Continued
Alphabetical Index - Continued
Alphabetical Index - Continued
Alphabetical Index - Continued
Alphabetical Index - Continued
Alphabetical Index - Continued
Alphabetical Index - Continued
Alphabetical Index - Continued
Hydraulic Schematic
Wiring Diagram
Wiring Diagram - Continued
Wiring Diagram - Continued
Wiring Diagram - Continued
Wiring Diagram - Continued
Wiring Diagram - Continued
The Metric System And Equivalents
Cab Interior Harness
Section Vi. Horn And Alarms Maintenance
Horn Installation
Section Vii. Battery Maintenance
Battery Box Cover And Slave Receptacle Replacement
Battery Box Cover And Slave Receptacle Replacement - Cont
Battery Box Cover And Slave Receptacle Replacement - Cont
Battery Box Replacement
Battery Box Replacement - Cont
Emergency Steer Pump Box Replacement
Emergency Steer Pump Box Replacement - Cont
Emergency Steer Pump Cable(S) Replacement
Emergency Steer Pump Cable(S) Replacement - Cont
Battery Cable(S) Removal
Battery Cable(S) Removal - Cont
Ground Cable At Shunt Removal
Shunt Replacement
Chapter 9 Transmission Maintenance
Section I. Transmission Shift Maintenance
Transmission Shifter Replacement
Transmission Shift Hydraulic Lines, Superstructure
Transmission Shift Hydraulic Lines, Carrier
Transmission Control Valve Replacement
Transmission Control Valve Replacement - Cont
Transmission To Torque Converter Hydraulic Lines
Torque Converter Oil Filter Assembly Installation
Torque Converter Oil Filter Assembly Installation - Cont
Torque Converter Oil Filter Installation
Torque Converter Oil Filter Installation - Cont
Propeller Shaft Replacement
Propeller Shaft Replacement - Cont
Propeller Shaft Repair
Propeller Shaft Repair - Cont
Propeller Shaft Repair - Cont
Propeller Shaft Repair
Section I. Service Brakes Maintenance
Air System Purge
Brake Chamber Installation
Cooling System - Cont
Brake Chamber Assembly
Brake Chamber Assembly - Cont
Section Ii. Air System Maintenance
Air Dryer Replacement
Air Dryer Desiccant Cartridge Replacement
Air Dryer Desiccant Cartridge Replacement - Cont
Air Dryer Desiccant Cartridge Replacement - Cont
Air Governor Replacement
Air Reservoir Replacement
Air Valve Muffler Replacement
Automatic Drain Valve Replacement
Double Check Valve And Pressure Protection Valve Replacement
Foot Brake Control Valve Replacement
Foot Brake Control Valve Replacement - Cont
Low Pressure Indicator Switch Replacement
Low Pressure Indicator Switch Replacement
Low Pressure Indicator Switch Replacement - Cont
Pressure Protection Valve Replacement
R-12 Relay Valve Replacement
Single Check Valve Replacement
Spring Brake Control Valve Replacement
Spring Brake Control Valve Replacement - Cont
Throttle Cylinder And Control Rod Replacement
Throttle Cylinder And Control Rod Replacement - Cont
Tire Inflation Assembly
Tire Inflation Assembly - Cont
Windshield Washer Valve Installation
Windshield Washer Valve Installation
Windshield Washer Valve Installation - Cont
Air Lines Replacement, Superstructure And Carrier
Superstructure Air System - Cont
Superstructure Air System - Cont
Carrier Air System
Carrier Air System - Cont
Tire And Wheel Installation
Tire And Wheel Assembly
Tire And Wheel Assembly - Cont
Tire And Wheel Assembly - Cont
Section I. Steer Cylinder Maintenance
Steer Cylinder Installation
Section Ii. Front Steer Relief Valve Maintenance
Section Iii. Emergency Steering Pump Maintenance
Emergency Steering Pump Replacement
Chapter 14 Frame Maintenance
Section I. Pintle Hook Maintenance
Pintle Hook Assembly
Pintle Hook Assembly - Cont
Section Ii. Outrigger Float Maintenance
Chapter 15 Body, Cab, Hood, Hull And Accessory Items Maintenance
Section I. Cab Maintenance
Window Glass Replacement
Window Glass Replacement - Cont
Cab Protective Grill Replacement
Door Assembly Replacement
Door Latch Assembly Replacement
Door Latch Assembly Replacement - Cont
Grabrails
Cab Front Panel Replacement
Cab Bottom Panel Replacement
Section Ii. Engine Hood Maintenance
Engine Access Doors Replacement
Engine Hood Replacement
Engine Hood Replacement - Cont
Section Iii. Fender And Rear Decking Maintenance
Fenders And Rear Decking Replacement
Fenders And Rear Decking Replacement - Cont
Fuel Tank Cover And Ladder Replacement
Fuel Tank Cover And Ladder Replacement - Cont
Hydraulic Tank Cover
Tool Box Cover
Tool Box Cover - Cont
Decontamination Bracket
Section Iv. Seat Assembly Maintenance
Operator Seat And Pedestal Assembly Removal
Operator Seat Assembly
Section V. Accessory Maintenance
Cab Skylight Counter Balance Cylinder Replacement
Cab Heater Fuel Tank Replacement
Cab Heater Fuel Tank Replacement - Cont
Cab Heater/Defroster Assembly Replacement
Cab Heater/Defroster Assembly Replacement - Cont
Dome Light Replacement
Dome Light Replacement - Cont
Fire Extinguisher Installation
Skylight Wiper Motor Replacement
Steering Wheel Removal
Rear View Mirror Replacement
Windshield Wiper Motor Replacement
Wiper Arm Replacement
Decal Replacement
Chapter 16 Hydraulic System Maintenance
Section I. Hydraulic Control Valve Maintenance
Hydraulic Control Valve Installation
Integrated Outrigger Control Valve Installation
Integrated Outrigger Control Valve Installation - Cont
Front And Rear Outrigger Control Valve Installation
Front And Rear Outrigger Control Valve Installation - Cont
Swing Brake Valve And Pedal Installation
Swing Brake Valve And Pedal Installation
Rear Axle Lockout Valve
Rear Axle Lockout Valve - Cont
Two-Position Selector Valve
Lift Cylinder Over Center Valve Installation
Section Ii. Filter And Lines Maintenance
Free Swing Hydraulic Lines
Front Steering Hydraulic Lines, Cab
Front Steering Hydraulic Lines, Carrier
Rear Steer Hydraulic Lines
Hoist Hydraulic Lines
Hydraulic Filter Replacement
Lift Cylinder Hydraulic Lines, Cylinders
Lift Cylinder Hydraulic Lines, Valves
Outrigger Lines
Supply, Pressure, And Return Lines, Carrier
Supply, Pressure, And Return Lines, Superstructure
Telescope Hydraulic Lines
Section Iii. Hydraulic Reservoir Maintenance
Emergency Hand Pump Installation
Hydraulic Reservoir Replacement
Hydraulic Reservoir Replacement - Cont
Section Iv. Hydraulic System Maintenance
Draining And Flushing Hydraulic System
Bleeding Air From Hydraulic System
Bleeding Air From Hydraulic System - Cont
Hydraulic Control Valve Relief Setting Checks And Adjustment
Hydraulic Control Valve Relief Setting Checks And Adjustment - Cont
Chapter 17 Boom Maintenance
Section I. Boom Assembly Maintenance
Auxiliary Boom Nose Installation
Overhaul Ball Installation
Overhaul Ball Assembly
Overhaul Ball Assembly - Cont
Hook Block Installation
Hook Block Installation - Cont
Boom Alignment
Boom Alignment - Cont
Boom Alignment - Cont
Section Ii. Hoist Maintenance
Main And Auxiliary Wire Rope Installation
Main And Auxiliary Wire Rope Installation - Cont
Section Iii. Turntable Maintenance
Positive Swing Lock Control Cable Installation
Swing Motor Installation
Swing Motor Installation - Cont
Chapter 18 Preparation For Storage Or Shipment
Long Term Storage
Appendix A References
Appendix A References - Continued
Appendix A References - Continued
Appendix B Maintenance Allocation Chart
Explanation Of Columns In Section Ii
Explanation Of Columns In Section Iii
Section Ii. Maintenance Allocation Chart
Section Ii. Maintenance Allocation Chart
Section Ii. Maintenance Allocation Chart
Section Ii. Maintenance Allocation Chart
Section Ii. Maintenance Allocation Chart
Section Ii. Maintenance Allocation Chart
Section Ii. Maintenance Allocation Chart
Section Ii. Maintenance Allocation Chart
Section Ii. Maintenance Allocation Chart
Section Ii. Maintenance Allocation Chart
Section Ii. Maintenance Allocation Chart
Section Ii. Maintenance Allocation Chart
Section Iii. Tool And Test Equipment Requirements
Section Iii. Tool And Test Equipment Requirements
Section Iii. Tool And Test Equipment Requirements
Section Iii. Tool And Test Equipment Requirements
Section Iii. Tool And Test Equipment Requirements
Section Iii. Tool And Test Equipment Requirements
Section Iii. Tool And Test Equipment Requirements
Remarks
Appendix C Expendable/Durable Supplies And Materials List
Appendix C Expendable Material List
Appendix C Expendable Material List
Appendix C Expendable Material List
Alphabetical Index
Alphabetical Index - Continued
Alphabetical Index - Continued
Alphabetical Index - Continued
Alphabetical Index - Continued
Alphabetical Index - Continued
Alphabetical Index - Continued
Alphabetical Index - Continued
Alphabetical Index - Continued
Alphabetical Index - Continued
Hydraulic Schematic
Wiring Diagram
Wiring Diagram - Continued
Wiring Diagram - Continued
Wiring Diagram - Continued
Wiring Diagram - Continued
Wiring Diagram - Continued
The Metric System And Equivalents

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