TM-5-3810-232-12 Crane Wheel Mounted: 20 Ton at 10 Foot Radius 2 Engines Diesel Engine Driven 4x4 Air Transportable Phase III Manual

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TM-5-3810-232-12

OPERATOR AND ORGANIZATIONAL MAINTENANCE MANUAL
WARNING
Operator's and Organizational Maintenance Manual
Carrier engine oil cooler, disassembly and assembly.
Figure 4-40.5. Crane engine oil cooler, disassembly and reassembly
Figure 4-47. 1. Carrier radiator, removal and installation (Model 2380).
Figure 4-47.2. Carrier radiator, removal and installation (Model 2385) (Sheet 1 of 2)
Figure 4-47.2. Carrier radiator, removal and installation (Model 2385) (Sheet 2 of 2)
Figure 4-101.1. A frame, removal and installation
Figure 4-101.2. A frame, disassembly and reassembly
Section XIII.I CARRIER PROPELLER SHAFTS
Figure 4-107.1 Propeller shaft and universal joint, removal and disassembly, exploded view
Section XXVI.I CRANE HOIST DRUM SHAFT
Figure 4-129.3. Crane hoist drum shaft assembly, exploded view
Figure 4-129.4. Clutch band, main, and auxiliary hoist.
Figure 4-137.1. Data, identification, and instruction plates, removal and installation.
Distribution
Operator's and Organizational Maintenance Manual
Maintenance Forms, Records and Reports
Removing and Unreeving
Jib Boom Installation
Figure 2-12. Manual rear steering lock, installation
Figure 2-5. Crane boom reeving for clamshell. piledriver and dragline
Jib Boom Installation-cont.
Figure 2-28. Engine oil cooler bypass circuit (Model 2385).
Section III. OPERATOR/CREW PREVENTIVE MAINTENANCE CHECKS AND SERVICES
Table 3-1. Operator/Crew Preventive Maintenance Checks and Services (CARRIER)
Table 3-1. Operator/Crew Preventive Maintenance Checks and Services (CARRIER)
Table 3-1. Operator/Crew Preventive Maintenance Checks and Services (CARRIER)
Table 3-2.1. Wire rope Inspection and Lubrication Criteria
Table 3-2.2. Boom Assembly Inspection and Repair Criteria
Table 3-2.2. Boom Assembly Inspection and Repair Criteria - Continued.
Table 4-3. Organizational Preventive Maintenance Checks and Services (CARRIER)
Table 4-3. Organizational Preventive Maintenance Checks and Services (CRANE)
Table 4-3. Organizational Preventive Maintenance Checks and Services (CRANE)-CONT.
Figure 4-13.1. Engine 1-6 valve Jet marks
Figure 4-11. Carrier fuel tanks, lines, and fittings, disassembly and reassembly (Model 2)
Figure 4-15. Carrier engine valve crosshead adjustment
Figure 4-16. Carrier engine valve adjustment
Figure 4-100.1. Boom stop safety bracket (Model 2385). removal and installation.
Figure 4-102. Crane walkway assembly, removal and installation
Figure 4-110.2. Turning stop clearance
Figure 4-110.3. Steering turning stop clearance
Figure 4-116.1. Tilt lock valve
APPENDIX B BASIC ISSUE ITEMS LIST
Section III. MAINTENANCE AND OPERATING SUPPLIES
Section III. MAINTENANCE AND OPERATING SUPPLIES
Explanation of Columns in the MAC, Section II
Section II. MAINTENANCE ALLOCATION CHART
Section II. MAINTENANCE ALLOCATION CHART - Continued
Section II. MAINTENANCE ALLOCATION CHART - Continued
Section II. MAINTENANCE ALLOCATION CHART - Continued
Section II. MAINTENANCE ALLOCATION CHART - Continued
Section II. MAINTENANCE ALLOCATION CHART - Continued
Section II. MAINTENANCE ALLOCATION CHART - Continued
Section II. MAINTENANCE ALLOCATION CHART - Continued
Section II. MAINTENANCE ALLOCATION CHART - Continued
Section II. MAINTENANCE ALLOCATION CHART - Continued
Section II. MAINTENANCE ALLOCATION CHART - Continued
Section II. MAINTENANCE ALLOCATION CHART - Continued
Section II. MAINTENANCE ALLOCATION CHART - Continued
Section II. MAINTENANCE ALLOCATION CHART - Continued
Section II. MAINTENANCE ALLOCATION CHART - Continued
Section II. MAINTENANCE ALLOCATION CHART - Continued
Section II. MAINTENANCE ALLOCATION CHART - Continued
SECTION III. TOOL AND TEST EQUIPMENT REQUIREMENTS FOR AN/GRC-240
Distribution
TABLE OF CONTENTS
TABLE OF CONTENTS
LIST OF ILLUSTRATIONS
LIST OF ILLUSTRATIONS
LIST OF ILLUSTRATIONS-CONT.
LIST OF ILLUSTRATIONS-CONT.
LIST OF ILLUSTRATIONS-CONT.
INTRODUCTION
Figure 1-1. Crane, left rear, three-quarter view (model 2380).
Figure 1-2. Crane, left rear, three-quarter view (model 2385).
Figure 1-3. Crane, , right. front, three-quarter view, with shipping dimensions (model 2880).
Figure 1-4. Crane, right front, three-quarter view with shipping dimensions (model 2385).
Difference in Models
Difference in Models-CONT.
Difference in Models-CONT.
Difference in Models-CONT.
Figure 1-5. Wiring diagram (model 2380 carrier) sheet 1 of 2.
Figure 1-5. Wiring diagram (model S80 crane) Sheet 2 of 2
Figure 1-6. Wiring diagram (model 2385)
Electrical Reference
Figure 1-7. Hydraulic diagram (model 2380)
Figure 1-8. Hydraulic diagram (model 2385)
CHAPTER 2 OPERATING INSTRUCTIONS
Figure 2-2. Crane boomfoot pins, installation
Figure 2-3. Crane boom installations
Installation
Figure 2-4. Crane boom revving diagram.
Figure 2-5. Crane boom reeving, clamshell piledriver and dragline.
Figure 2-6. Crane trouble light and reel assembly
Figure 2-7. Carrier trouble light and reel assembly (Model 2380)
Section II. MOVEMENT TO A NEW WORKSITE
Figure 2-9. Utility blade secured with blade latch
Figure 2-10. Utility blade secured with blade brace
Figure 2-11. Boom secured to utility blade
Figure 2-12. Manuel rear steering lock, installation
Figure 2-13. Anti-rotation rods in the secured position (model 2380)
Section III. CONTROLS AND INSTRUMENTS
Figure 2-14. Carrier controls and instruments (model 2380) (sheet 1 of2)
Figure 2-14. Carrier controls and instruments (model 2380). (Sheet 2 of 2)
Carrier Controls and Instruments
Carrier Controls and Instruments-CONT.
Figure 2-15. Defroster fan and wind shield wiper (model 2380).
Figure 2-16 Carrier controls and instruments (model 2385). Sheet 1 of 2
Figure 2-16. Carrier controls and instruments (model 2385) Sheet 2 of 2
Carrier Controls and Instruments-C0NT.
Carrier Controls and Instruments-CONT.
Carrier Controls and Instruments-CONT.
Figure 2-17. Park-abort control (model 2385).
Figure 2-19. Crane Controls (Sheet 1 of 2).
Figure 2-19. Crane controls. (Sheet 2 of 2).
Crane Controls and Instruments
Section IV. OPERATION UNDER USUAL CONDITIONS
Starting the Carrier Engine
Operating the Crane Carrier (Model 2380)
Figure 2-21. Propeller., shafts, removal
Figure 2-22. Tow-bar and air hoses connected
Positioning Outrigger Floats or Installing Stabilizer Wedges.
Figure 2-23. Stowed outrigger floats, removal aid installation. (model 2380) sheet 1 of 2.
Figure 2-23. Stowed outrigger floats, removal and installation (model 2380) Sheet 2 of 2.
Figure 2-24. Outrigger floats in in operating position or stabilizer wedges, installation.
Operating the Crane Carrier
Figure 2-25. Brake chamber emergency release link (model 2385).
Starting Crane Engine
Stopping Crane Engine
Figure 2-27. Crane operating instructions, Sheet 1 of 2.
Section V. OPERATION UNDER UNUSUAL CONDITIONS
Operation in Extreme Heat
Section VI. OPERATION OF AUXILIARY MATERIEL USED IN CONJUNCTION WITH THE CRANE AND CARRIER
Crane Carrier Fire Extinguisher (Dry Chemical Type)
CHAPTER 3 OPERATOR'S MAINTENANCE INSTRUCTIONS
Figure 3-5. Crane engine air cleaner service.
Section IIl. PREVENTIVE MAINTENANCE CHECKS AND SERVICES
Table 3-1. Preventive Maintenance Checks and Services
Table 3-1. Preventive Maintenance Checks and Services
Table 3-2. Preventive Maintenance Checks and services
Section IV. TROUBLESHOOTING
Section V. MAINTENANCE OF ENGINE FUEL FILTERS AND CRANKCASE BREATHER
Figure 3-7. Carrier air cleaner service (model 2385)
Section VI. MAINTENANCE OF FUEL TANKS AND STARTING AIDS
Section VII. MAINTENANCE OF ENGINE V-BELTS
Figure 3-12. Carrier engine V-belt adjustments (model 22385)
Figure 3-13. Crane engine V-belt adjustments. Sheet 1 of 3
Section VIII. MAINTENANCE OF TIRES AND BATTERIES
Section IX. MAINTENANCE OF COOLANT SYSTEMS
Figure 3-14. Bleeding carrier coolant system.
CHAPTER 4 ORGANIZATIONAL MAINTENANCE INSTRUCTIONS
Section IV. LUBRICATION INSTRUCTIONS
Table 4-2 preventative Maintenance Check and Services
Table 4-2 preventative Maintenance Check and Services
Table 4-2 preventative Maintenance Check and Services
Section VI. TROUBLESHOOTING
Table 4-4. Troubleshooting
Section VII. RADIO INTERFERENCE SUPPRESSION
Figure 4-3. Carrier engine exhaust assembly, removal add installation, (Model 2380).
Figure 4-4. Carrier engine exhaust assembly, removal and installation (Model2385)
Figure 4-5. Crane engine exhaust assembly, intake and exhaust manifolds, removal and installation.
Figure 4-5. Crane engine exhaust assembly, intake and exhaust manifolds, removal and installation.
Section IX. MAINTENANCE OF ROCKER ARM COVERS
Figure 4-6. Carrier engine rocker arm cover, removal and installation
Figure 4-7. Crane engine rocker arm cover, removal and installation
Section X. MAINTENANCE OF CARRIER ENGINE FUEL SYSTEM
Figure 4-9. Fuel filters, disassembly and reassembly
Figure 4-10. Carrier fuel tank, removal and installation (Model 2380)
Figure 4-11. Carrier fuel tanks, lines and fittings, disassembly and reassembly (Model 2380)
Figure 4-12. Carrier fuel tank, removal and installation (Model 2385)
Figure 4-13. Carrier fuel tanks, lines and fittings, disassembly and reassembly (Model 2385).
Figure 4-14. Carrier engine fuel injector adjustment
Figure 4-15. Carrier engine valve crosshead adjustment.
Figure 4-16. Carrier engine valve adjustment.
Figure 4-16. Carrier engine valve adjustment.
Figure 4-18. Carrier engine air cleaner, disassembly and reassembly. (Model 2380)
Figure 4-19. Carrier engine air cleaner, removal and installation (model 2385).
Figure 4-20. Carrier engine air cleaner, disassembly and reassembly (model 2385).
Figure 4-21. Carrier engine throttle controls, removal and installation.
Figure 4-22. Fuel pump filter, removal and installation
Figure 4-23. Carrier engine governor adjustment
Section XI. MAINTENANCE OF CRANE ENGINE FUEL SYSTEM
Figure 4-25. Cradle engine fuel tank, removal and installation.
Figure 4-26. Crane fuel tank, lines and fittings, disassembly and reassembly
Fuel Filters
Figure 4-27. Fuel inlet connector screen, removal and installation
Figure 4-29. Valve crosshead adjusting screw
Figure 4-30. Valve adjustment
Figure 4-31. Crane engine air cleaner, removal ad installation.
Figure 4-32. Crane engine air cleaner, disassemble and reassembly
Throttle Control Assembly
Section XII. MAINTENANCE OF CARRIER ENGINE LUBRICATION SYSTEM
Figure 4-35. Carrier engine oil filters removal and installation
Crankcase Breather
Section XIII. MAINTENANCE OF CRANE ENGINE LUBRICATION SYSTEM
Figure 4-40. Crane engine oil filters, disassembly and reassembly
Section XIV. MAINTENANCE OF CARRIER ENGINE COOLING SYSTEM
Figure 4-42. Fan belts and water pump and alternator drive belts removal and installation (model 2385)
Figure 4-43. Carrier engine coolant lines, and fittings, removal and installation (Model 2385).
Figure 4-44. Carrier engine coolant lines and fittings. Removal and installation (Model 2385).
Thermostat, Thermostat Housing and Related Parts
Figure 4-46. Carrier engine cooling system water filter removal and installation.
Figure 4-46. Carrier engine cooling system water filter removal and installation.
Figure 4-48. Crane engine coolant hoses, lines and fittings, removal and installation.
Figure 4-49. Crane engine thermostat housing, removal and installation
Figure 4-50. Crane engine radiator fan guards, removal and installation.
Figure 4-51. Crane engine fan belts and fan removal and installation
Figure 4-52. Crane engine radiator, removal and disassembly.
Section XVI. CARRIER ENGINE ELECTRICAL SYSTEM CONTROLS AND INSTRUMENTS
Figure 4-53. Carrier battery box, removal and installation (model 2380)
Figure 4-54. Carrier battery box, batteries and cables, removal and installation ({model 2885).
Figure 4-56. Carrier starter brush replacement.
Figure 4-57. Carrier magnetic switch. removal and installation.
Figure 4-58. Carrier generator. removal and installation (model 2380).
Figure 4-59. Generator brushes, removal and installation (model 2380).
Figure 4-60. Carrier Engine alternator removal and installation. (model 2385).
Figure 4-61. Carrier instrument panels. removal and installation
Figure 4-62. Carrier i?7strunmet panels, disassembly and reassembly (Model 2380).
Figure 4-63. Carrier instrument panels, disassembly and reassembly (model 2585)
Figure 4-64. Carrier engine temperature thermostat and warning lights sending units, removal and installation.
Service and Stop Blackout Taillights
Figure 4-67. Service and stop blackout, taillights, removal and installation. (Model23(80).
Figure 4-68. Service and stop blackout, taillights
Figure 4-69. Marker, blackout and headlights, removal and installation.(Model 2380)
Figure 4-70. Marker, blackout and headlights removal and installation (model 2385).
Figure 4-71. Headlight adjusting diagram.
Figure 4-73. Carrier slave receptacle, removal and installation (model 2380).
Figure 4-74. Carrier slave receptacle, removal and installation. (Model 2385).
Figure 4-76. Turn signal switch, removal and installation.
Section XVII. MAINTENANCE OF CRANE ENGINE ELECTRICAL SYSTEM CONTROLS AND INSTRUMENTS
Figure 4-78. Crane engine starter and .solenoid, removal and installation. Sheet 1 of 3.
Figure 4-78. Crane engine s tarter and solenoid, removal and installation, Sheet 3 of 3
Figure 4-79. Crane engine generator belt, removal and installation
Figure 4-80. Crane instrument panel, removal and installation
Figure 4-81. Crane instrument panel, disassembly and reassembly
Figure 4-82. Crane engine oil pressure sending unit and pressure switch, removal and installation
Figure 4-84. Crane slave receptacle, removal and installation
Figure 4-85. Crane horn, removal and installation
Section XVIII. CRANE HYDRAULIC SYSTEM
Section XIX. CRANE CLUTCH AND BRAKE ASSEMBLIES, CONTROLS AND LINKAGE
Figure 4-87. Master clutch control assembly adjustment
Figure 4-88. Crane engine clutch adjustment. Sheet 2 of 2
Figure 4-89. Clutch band adjustment
Figure 4-90. Auxiliary clutch adjustment
Figure 4-91. Hoist clutch adjustment
Figure 4-92. Boom hoist Brakeband adjustment
Figure 4-93. Hoist brakeband adjustment
Section XX. DRIVE CHAINS AND GEAR GUARDS
Figure 4-94. Primary drive chain case cover, removal and installation
Figure 4-95. Primary drive chain, removal installation and adjustment.
Figure 4-96. Power load lowering dfrive chain removal and installlation.
Figure 4-97. Boom hoist drive chain guard and chain, removal and installation
Figure 4-98. Gear guards, removal and installation
Figure 4-99. Crane boom, disassembly and reassembly
Figure 4-100. Bridle assembly, disassembly and reassembly
Figure 4-101. Boom angle indicator, Removal and installation
Figure 4-102. Crane walkway assembly, removal and installation.
Figure 4-104. Crane cab door, removal and installation
Figure 4-105. Crane operators seat, removal and installation.
Section XXIII. CARRIER TRANSMISSION AND TORQUE CONVERTER OIL FILTER
Figure 4-107. Trans mission and torque converter oil filter, disassembly and reassembly.
Section XXIV. CARRIER STEERING CONTROLS
Figure 4-108. Carrier steering hydraulic system schematic
Figure 4-109. Carrier steering hydraulic system schematic
Figure 4-110. Steering wheel removal and installation.
Figure 4-111. Hydraulic oil filter, removal and installation (model 2380).
Figure 4-113. Hydraulic oil filter, disassembly and reassembly
Figure 4-114. Manifold, control valves, and related parts removal and installation (model S80).
Figure 4-115. Manifold control valves, and related parts, removal and installation (model 2385).
Figure 4-116. Control valve, disassembly and reassembly
Figure 4-117. Control valve stop adjustment
Section XXVI. AIR SYSTEM
Figure 4-118. Accumulator, removal and installation.
Figure 4-119. Carrier air brake system, piping diagram (model 2380).
Figure 4-120. Carrier air brake system, piping diagram (model 2385).
Figure 4-121. Brake valve, removal and installation
Figure 4-123. Pressure regulating valve, removal and installation.
Figure 4-126. Air compressor governor adjustment.
Figure 4-128. Air chamber, removal and installation
Figure 4-19. Brake adjustment
Section XXVII. CARRIER FRAME
Figure 4-131. Carrier fender, removal and installation
Figure 4-132. Fender mounting bracket ins tailed.
Section XXVIII. CARRIER CAB AND COMPONENTS
Figure 4-133. Carrier cab side window glass, removal and installations.
Figure 4-134. Carrier cab seat, removal and installation
Figure 4-135. Carrier cab door, removal and installation.
Figure 4-157. Windshield wiper motor, disassembly and reassembly.
Section XXIX. UTILITY BLADE ASSEMBLY
Figure 4-138. Cutting edge and end bits, removal and installation
Section XXX. CRANE AND CARRIER ACCESSORIES
Figure 4-140. Crane heater, disassembly and reassembly
Figure 4-141. Carrier cab heater, removal and installation
Figure 4-142. Carrier cab heater, disassembly and reassembly
Figure 4-143. Defroster fan, removal and installation
APPENDIX A REFERENCES
APPENDIX B BASIC ISSUE ITEMS LIST
Section II. BASIC ISSUE ITEMS
Section III. MAINTENANCE AND OPERATING SUPPLIES
Section III. MAINTENANCE AND OPERATING SUPPLIES-cont.
APPENDIX C MAINTENANCE ALLOCATION CHART
SECTION II. MAINTENANCE ALLOCATION CHART
SECTION II. MAINTENANCE ALLOCATION CHART
SECTION II. MAINTENANCE ALLOCATION CHART
SECTION II. MAINTENANCE ALLOCATION CHART
SECTION II. MAINTENANCE ALLOCATION CHART
SECTION II. MAINTENANCE ALLOCATION CHART
ALPHABETICAL INDEX
ALPHABETICAL INDEX
ALPHABETICAL INDEX
ALPHABETICAL INDEX
ALPHABETICAL INDEX
FIGURE FO1. HYDRAULIC CIRCUIT PRESSURE CHECK POINTS
WARNING
RECOMMENDED CHANGES TO EQUIPMENT TECHNICAL PUBLICATIONS ]
Distribution
TM-5-3810-232-12
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