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Page Title: IMPORTANT
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ADJUSTMENTS
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TM-5-3895-374-24-1 Paving Machine Bituminous Material: Crawler Mounted Diesel Engine Driven Manual
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FINAL CHECKOUT

TM 5-3895-374-24-1 GP467FB j.    Verify  that  the  motor  has  reached  high  fire  then  press  the  [FUNC]  key  to  enter  the  motor  span  value  Press  the [LOWR DISP] key to exit the calibration mode and return the controller to normal operation. 2. Move the  CONTROL MODE selector switch to the  STACK position and repeat steps e thru j  above  for  the  STACK TEMPERATURE controller 3. Verify the setpoint of the High Stack Temperature Limit alarm in BOTH controllers as follows: CAUTION If  the  process  system,  such  as  a  rotary  dryer  application,  has  a  fabric  filter  dust  collector  (baghouse), consult the manufacturer for recommended baghouse temperature limitations. a.  Press and hold the [SET UP] key until the display reads SETUP ALARMS. b.    Press  the  [FUNC]  key  once  to  change  the  lower  display  to  A1S1  VAL.    The  upper  display  will  show  the  current alarm set point.  Use the [?] or [ ] Arrow key to change to the desired High Stack Temperature Limit set point c.  Press the [LOWR DISP] key to exit the Set Up mode and return the controller to normal operation. IMPORTANT The two UDC3000 controllers are interchangeable.  In the event of a Stack controller failure the Material controller   can   be   moved   to   the   Stack   Temperature   controller   housing   and   burner   operation   can   be continued   utilizing   STACK   TEMPERATURE   control.      Before   exchanging   instruments   VERIFY   THE SETTING OF THE HIGH STACK TEMPERATURE LIMIT ALARM. 4. Place  the  Temperature  Controller  in  the  Manual  Mode  and  drive  the  Burner  Control  Motor  to  Its  0%  and  100% positions.  Adjust the Burner Control Linkage, If required, to ensure that the Air Control Valve Is rotated through Its full travel and that the Fuel Control Valve(s) move smoothly from their LOW FIRE to HIGH FIRE settings 5. Adjust the Low Fire Limit Switch cam so that the switch contacts are CLOSED when the burner is in the 0% position, and so the contact OPENS when the burner position is slightly increased. 6. Adjust the Primary Air Limit Switch, if applicable, so that the switch contacts are CLOSED when the Primary Air Valve is fully OPEN. 7. Turn the panel POWER switch to the OFF position.  REMOVE THE TEMPORARY JUMPER WIRE FROM BETWEEN TERMINALS 18 & 54 AND REPLACE RELAY R4. 8. Open the front of the panel and adjust the Purge Timer Potentiometer to obtain the desired Purge Time delay.  Four system air changes are required.  Multiply the system volume (cu. ft.) by 4 Divide the result by the system purge fan volumetric rate (standard cu. ft. per minute).  The result will be the required Purge Time in minutes. (page 3-13)

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