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Back Composition of Boiler Tubes | Up Utilitiesman Basic Volume 02 - Manual for electric, plumbing, water and other utilities | Next Cleaning Tubes |
malleability, and so forth, are known as metallic
properties, and chemical elements that possess these
properties are generally called metals. Chemical
elements that do not possess these properties are called
nonmetals. Oxygen, hydrogen, chloring, and iodine
are a few examples of nonmetallic chemical elements.
A few chemical elements behave sometimes like
metals and sometimes like nonmetals. These elements
are often called metalloids. Carbon, phosphorus,
sulfur, and silicon are examples of metalloids.
Most types of steel look quite a lot alike, so you
cannot go by appearances. On Navy blueprints and on
drawings furnished in the manufacturers technical
manuals, materials are usually specified by federal or
military specification numbers. In addition, the
blueprints and drawings may refer to a commercial
classification system, such as the Society of
Automotive Engineers (SAE) system or the American
Iron and Steel Institute (AISI) system.
Federal or military specifications usually require
the tubes to be identified by some marking system. For
example, one specification for boiler tubes requires
that boiler tubes 1 1/4 inches or greater and 3 feet in
length be legibly marked by paint stenciling, while
smaller or shorter tubes may be bundled and tagged.
Another boiler tube specification requires the tubes to
be marked by ink stenciling approximately 3 inches
from each end and again in the middle of the tube. As a
general rule, boiler tube identification markings must
include (1) the name or trademark of the manufacturer,
(2) the heat number, (3) the class letter, (4) the
specification number, and (5) the outside diameter, the
wall thickness, and the length.
RENEWING TUBES
Boiler tubes should be replaced when they cannot
be made tight, or when they are warped, or otherwise
seriously damaged. As a general rule, boiler tubes
should not be straightened in place; leaks may develop
that could cause permanent damage to other parts of
the boiler. Occasionally, however, you may find a
screen tube or a wall tube that has bowed out of
position for no apparent reason; you can straighten the
tube in place and re-roll it if a replacement tube is not
available. Tubes that have bowed out of position
b e c a u s e o f l o w w a t e r S H O U L D N O T B E
STRAIGHTENED.
To renew tubes in the A row, the corresponding
tubes in the B row must also be renewed, regardless of
their condition. Similarly, whenever superheated tubes
are renewed, remove the superheater support tubes
when they are not accessible without removal of the
superheater tubes.
General renewal of tubes in a boiler should not be
undertaken without approval of the battalion or base
commander. The commanders decision as to whether
to approve a general renewal of the tubes will be based
on the results of inspection and examination of tube
samples.
Before beginning to renew tubes, be sure all
preparations have been made. Be sure the right types of
replacement tubes are available and that all tools and
equipment required for the job are on hand and in good
working order. Check the cutters, the air hoses, and the
fittings for the pneumatic tools, the tube benders, the
electric equipment, and the staging.
The steam drum must be opened and some fittings
removed to allow access to the ends of the tubes. Also,
the water drums and headers must be opened. Any
fittings removed from the drums should be carefully
set aside and marked, if necessary, to ensure correct
replacement.
Before allowing a person to enter the boiler, be
sure all safety precautions are observed. Make it your
personal responsibility to see that all cross-connecting
valves between the boiler being retubed and any
steaming boiler are closed and locked or wired shut and
are tagged DANGER. DO NOT OPEN. Be sure, also,
that the control valves of the steam-smothering system
are locked in the CLOSED position. See that enough
ventilation is provided; keep portable blowers running
at all times while people are working in the boiler. Do
not allow unauthorized types of lights in the boiler.
Flashlights are preferred for boiler work. If portable
lights are used, the electric leads must be thoroughly
insulated and the portable fixture itself must be the
grounded, watertight type. Before use, portable lights
should be checked by an electrician to ensure they are
safe.
REMOVING TUBES
Using an air-powered side-cutting chisel (fig. 2-7)
ground, cut the old tube flush with the drum or header.
Carefully work the cutter so as not to damage the
surface of the drum or header. When you are removing
superheater tubes, it will be impossible to cut the tube
flush with the header with a side-cutting chisel. An
expandable fly cutter must then be used to cut out the
tubes.
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