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Page Title: Figure 4-75.—A typical cascade heater spray nozzle head
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Types of HTHW Systems
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Utilitiesman Basic Volume 02 - Manual for electric, plumbing, water and other utilities
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Mechanical Gas Cushion

Figure 4-74.—Typical high-temperature hot-water circulation pumps. Figure 4-75.—A typical cascade heater spray nozzle head. The  steam  in  the  space  in  the  expansion  tank provides  the  pressure  or  cushion  for  the  system.  The pressure maintained is that of the saturated steam. The water  in  the  lower  portion  of  the  tank  will  be approximately   saturation   (steam   or   vaporization) temperature corresponding to this pressure. The water to be used in the HTHW heating system is drawn from the  lower  part  of  the  expansion  tank,  mixed  with  the system  return  water,  and  circulated  throughout  the system. The mixing is necessary to prevent cavitation (steam flashing) at the pump suction. Here  are  some  conditions  that  are  typical  of  the saturated-steam  cushion  design.  The  expansion  tank, either  integral  or  separate,  is  a  part  of  the  HTHW system. The entire amount of hot water flowing in the heating system passes through the expansion tank and exposes  the  tank  to  maximum  system  heat  and  any form  of  contamination  which,  in  turn,  subjects  the expansion   tank   to   thermal   stresses   and   corrosion. There are explosion hazards typical of a steam boiler in the system, and good water-level control is important in  maintaining  proper  operating  conditions.  Load variations,  causing  supply  pressure  changes,  create flashing of saturated liquid in the system and produce water  hammer. 4-49

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