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Page Title: Aiming Headlights
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Construction Mechanic Basic Volume 02 - Construction methods and practices
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Blackout Lights

In one position, the high beams are turned on, and, in the  other  position,  the  dimmer  changes  them  to  low beam. Aiming Headlights The  headlights  can  be  aimed  using  a  mechanical aimer or a wall screen. Either method assures that the headlight beams point in the direction specified by the vehicle  manufacturer.  Headlights  that  are  aimed  too high can blind oncoming vehicles. Headlights that are aimed too low or to one side will reduce the operator’s visibility. To  ensure  that  the  headlights  are  properly  aimed, you should have a half a tank of fuel, the correct tire pressure, and only the spare tire and jack in the vehicle. Some  manufacturers  recommend  that  someone  sit  in the   operator   and   passenger   seats   while   aiming   the lights. HEADLIGHT  AIMERS  are  a  device  for  pointing the  vehicle  headlights  in  a  specified  position.  They may  be  permanently  installed  on  a  track  or  may  be portable.  Some  require  a  level  floor,  and  others  have internal leveling mechanisms to allow for uneven shop floors. To use the aimer, follow the instructions for the specific type of equipment. The  HEADLIGHT  AIMING  SCREEN  is  a  series of measured lines marked on a shop wall or on a framed easel for aiming the headlights of a vehicle. The screen should be no less than 10 feet wide and 42 inches high. When it is mounted on an easel with casters, the screen should be no more than 12 inches from the floor. To comply with regulations of most localities, you should place the screen 25 feet ahead of the vehicle. The  accepted  driving  beam  pattern  for  passenger vehicles  will  show  the  high  intensity  portion (hotspot) of the light rays centered on a horizontal line that  is  2  inches  below  the  center  or  horizontal reference  line  on  the  screen  (fig.  2-63).  This  means that there will be a 2-inch drop of the light beam for every  25  feet  of  distance  from  the  headlight. Headlights   on   large   trucks   present   a   special problem because of the effect of a heavy load. At the same 25 feet, truck headlights should be aimed so that none  of  the  high  intensity  portion  of  the  light  will project higher than a level of 5 inches below the center on  the  headlight  being  tested.  This  is  necessary  to compensate for the variations in loading. When using a screen for aiming the headlights on a vehicle  that  uses  a  four-headlight  system,  adjust  the hotspots of the No. 1 (inboard) lights so that they are centered   on   the   vertical   lines   2   inches   below   the horizontal line (fig. 2-64). The low beam of the No. 2 (outboard) lights is aimed so that the hotspot does not extend to the left of straight ahead or extend more than 6 inches to the right of straight ahead. The top of the hotspot of the No. 2 lights is aimed at the horizontal line. When the No. 2 lights are properly adjusted, the high beam will be correct. Figure 2-63.—Accepted beam pattern for aiming passenger vehicle headlights. 2-47

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