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Construction Mechanic Basic Volume 02 - Construction methods and practices
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Vehicle  Stopping  Distance

CHAPTER 7 BRAKES INTRODUCTION Learning   Objective:   Explain   the   hydraulic   and mechanical principles of a brake system. Describe and define  the  major  components  of  hydraulic,  air,  and air-over-hydraulic  brake  systems.  Explain  the  operation of hydraulic, air, and air-over-hydraulic brake systems. Summarize the operation of antilock braking systems. The brake system is the most important system on a  vehicle  from  a  safety  standpoint.  You,  as  the mechanic,  are  trusted  to  do  every  service  and  repair operation correctly. When working on a brake system, always keep in mind that a brake system failure could result in a fatal vehicle accident. It is up to you to make sure  the  vehicle  brake  system  is  in  perfect  operating condition before the vehicle leaves the shop. Braking action is the use of a controlled force to accomplish three basic tasks—to slow down, stop, or hold the wheels of a vehicle stationary. Braking action is accomplished by rubbing two surfaces together that cause  friction  and  heat  (fig.  7-1).  Friction  is  the resistance to relative motion between two surfaces in contact.  The  brakes  convert  kinetic  (moving)  energy into  heat  to  stop  the  vehicle.  Heat  energy  is  an unwanted product of friction and must be dissipated to the surrounding environment as efficiently as possible. HYDRAULIC  BRAKE  SYSTEM Learning  Objective:    Describe  the  operation,  terms, and component functions of a hydraulic brake system. Describe  the  procedures  for  servicing  a  hydraulic  brake system. In hydraulic braking systems, the pressure applied at  the  brake  pedal  is  transmitted  to  the  brake Figure 7-1.—Development of friction and heat. mechanism by a liquid. To understand how pressure is transmitted   by   a   hydraulic   braking   system,   it   is necessary   to   understand   the   fundamentals   of hydraulics (refer to chapter 3 of this TRAMAN). There are two common types of hydraulic brake systems used on modern vehicles—drum and disc brakes. PRINCIPLES  OF  BRAKING It is known that to increase the speed of a vehicle requires an increase in the power output of the engine. It is also true, although not so apparent, that an increase in speed requires an increase in the braking action to bring a vehicle to a stop (fig. 7-2). A moving vehicle, just as any other moving body, has what is known as kinetic energy. Kinetic energy is the energy an object possesses  due  to  its  relative  motion.  This  kinetic energy, which increases with speed, must be overcome by  braking  action.  If  the  speed  of  the  vehicle  is doubled,  its  kinetic  energy  is  increased  fourfold; therefore,   four   times   as   much   energy   must   be overcome by the braking action. Brakes  must  not  only  be  capable  of  stopping  a vehicle but must stop in as short a distance as possible. Because brakes are expected to decelerate a vehicle at a faster rate than the engine can accelerate, they must be able to control a greater power than that developed Figure  7-2.—Braking  requirements. 7-1

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