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Drive Shafts
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Construction Mechanic Basic Volume 02 - Construction methods and practices
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Constant Velocity Joints

two  yokes  (fig.  5-3).  The  two  yokes  are  set  at  right angles to each other and their open ends are connected by the journal. This construction permits each yoke to pivot  on  the  axis  of  the  journal  and  also  permits  the transmission  of  rotary  motion  from  one  yoke  to  the other.  As  a  result,  the  universal  joint  can  transmit power  from  the  engine  through  the  shaft  to  the  rear axle, even though the engine is mounted in the frame at a  higher  level  than  the  rear  axle,  which  is  constantly moving up and down in relation to the engine. Figure 5-3.—Simple universal joint. A peculiarity of the conventional universal joint is that it causes a driven shaft to rotate at a variable speed in  respect  to  the  driving  shaft.  There  is  a  cyclic variation   in   the   form   of   an   acceleration   and deceleration  of  speed  (fig.  5-4).  Two  universal  joints are  placed  in  a  drive  shaft  to  eliminate  the  speed fluctuations of the shaft while the shaft is at an angle to the power source. The universal joints are placed at a 90-degree angle to each other and one counteracts the action of the other while in motion. Three  common  types  of  automotive  drive  shaft universal joints are used on rear-wheel drive vehicles: cross and roller, ball and trunnion, and double-cardan (constant velocity) universal joints. Cross and Roller Universal Joint The  cross  and  roller  design  is  the  most  common type of drive shaft U-joint. It consists of four bearing caps,  four  needle  roller  bearings,  a  cross  or  journal, grease seals, and snap rings (fig. 5-5). The  bearing  caps  are  held  stationary  in  the  drive shaft yokes. Roller bearings fit between the caps and the cross to reduce friction. The cross is free to rotate inside the caps and yokes. Snap rings usually fit into grooves cut in the caps or the yoke bores to secure the bearing  caps  and  bearings.  There  are  several  other methods  of  securing  the  bearing  caps  in  the  yokes. These are bearing covers, U-bolts, and bearing caps. Figure 5-4.—Speed fluctuations caused by conventional universal joints. 5-3

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