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Back Table 5-4.—Flush Tank Process | Up Utilitiesman Volume 01 - Manual for electric, plumbing, water and other utilities | Next Flushometers |
Table 5-4.Flush Tank Process-Continued
STAGE 4
As the water continues to fill the tank, the float ball
rises until the float ball arm allows the valve to close.
or a worn valve seat. Start with the float ball, keeping
in mind that a leaky, waterlogged float prevents the
plunger from closing properly. A small leak in a copper
float ball can be remedied by soldering. If it has a large
leak, though, simply replace the float ball with a new
one. A damaged float arm should also be replaced
with a new one. Sometimes the float arm is bent or
does not allow the valve to close. In this case, bend the
float arm downward a bit to push the valve tighter into
its seat. To replace the washer on the bottom of the
plunger (view B, fig. 5-42), start by shutting off the
water. Now, unscrew the two thumbscrews that pivot
the float rod lever and the plunger lever (view A, fig.
5-42). Push the two levers to the left, drawing the
plunger lever through the head of the plunger.
Now, lift out the plunger, unscrew the cap on the
bottom, insert the new washer, and reassemble
the parts. If the cap is badly corroded, replace it
with a new one. When replacing the washer,
examine the seat for nicks and grit. The seat may
need regrinding.
Figure 5-42.A. Ball cock assembled; B. Plunger washer and
cap.
Suppose water continues to run into the closet
bowl after flushing, yet the tank does not refill. Some
part of the FLUSH VALVE assembly is at fault
because the flush valve is not closing properly. To
locate the trouble and get the tank back in order,
proceed as follows:
First, stop the inflow to the tank by holding up the
float ball or supporting it with a stick. Then drain the
tank by raising the rubber stopper ball or the flapper.
Now, examine the stopper ball to see if it is worn, out of
shape, or has lost its elasticity. If either condition
exists, unscrew the lower lift wire from the ball and
replace the ball with a new one; or if it is a flapper
valve, remove the flapper and replace it. There are no
lift wires or wire guides to adjust on the flapper valve
type of flush valve. Ensure the lift wire is easily fitted
over the center of the valve by means of the adjustable
guide holder. By loosening the thumbscrew, you can
raise, lower, or locate the holder over the overflow
tube. The horizontal position of the guide is fixed
exactly over the center of the valve by loosening the
locknut and turning the guide screw.
The upper lift wire should loop into the lever arm
hole directly above the center of the valve. The tank
should empty within 10 seconds. Because of
lengthening of the rubber ball and insufficient rise
from its seat, the time needed to empty the tank may be
longer than 10 seconds and the flush weak. In this case,
5-28
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