| |
Back Figure 2-5.—Four-stroke cycle in a gasoline engine. | Up Construction Mechanic Basic Volume 01 - Construction methods and practices | Next Figure 2-6.—Strokes and events in a four-stroke-cycle diesel engine. |
shows the motion of a piston in its cylinder. The piston
is connected to the rotating crankshaft by a connecting
rod. In view A of figure 2-4, the piston is at the
beginning or top of the stroke. As the crankshaft
rotates, the connecting rod pulls the piston down. When
the crankshaft has rotated one-half turn, the piston is at
the bottom of the stroke. Now look at view B of figure
2-4. As the crankshaft continues to rotate, the
connecting rod begins to push the piston up. The
position of the piston at the instant its motion changes
from down to up is known as bottom dead center
(BDC). The piston continues moving upward until the
motion of the crankshaft causes it to begin moving
down. This position of the piston at the instant its
motion changes from up to down is known as top dead
center (TDC). The term dead indicates where one
motion has stopped (the piston has reached the end of
the stroke) and its opposite turning motion is ready to
start. These positions are called rock positions and
discussed later under "Timing."
The following paragraphs provide a simplified
explanation of the action within the cylinder of a four-
stroke-cycle gasoline engine. It is referred to as a four-
stroke cycle because it requires four complete strokes of
the piston to complete one engine cycle. Later a two-
stroke-cycle engine is discussed. The action of a four-
stroke-cycle engine may be divided into four parts: the
intake stroke, the compression stroke, the power stroke,
and the exhaust stroke.
Intake Stroke
The first stroke in the sequence is called the
INTAKE stroke (figs. 2-5 and 2-6). During this stroke,
the piston is moving downward and the intake valve is
open. This downward movement of the piston produces
a partial vacuum in the cylinder, and the air-fuel mixture
rushes into the cylinder past the open intake valve. This
is somewhat the same effect as when you drink through
a straw. A partial vacuum is produced in the mouth and
the liquid moves up through the straw to fill the vacuum.
Compression Stroke
When the piston reaches bottom dead center (BDC)
at the end of the intake stroke and is therefore at the
bottom of the cylinder, the intake valve closes. This
seals the upper end of the cylinder. As the crankshaft
continues to rotate, it pushes up through the connecting
rod on the piston.
The piston is therefore pushed
upward and compresses the combustible mixture in the
cylinder; this is called the COMPRESSION stroke
(figs. 2-5 and 2-6). In gasoline engines, the mixture is
compressed to about one eighth of its original volume;
this is called 8 to 1 compression ratio. This compression
of the air-fuel mixture increases the pressure within the
cylinder. Compressing the mixture makes it even more
combustible; not only does the pressure in the cylinder
increase, but the temperature of the mixture also
increases.
Power Stroke
As the piston reaches top dead center (TDC) at the
end of the compression stroke and therefore has moved
to the top of the cylinder, the compressed air-fuel
mixture is ignited. The ignition system causes an
electric spark to occur suddenly in the cylinder, and the
spark ignites the air-fuel mixture. In burning, the
mixture gets very hot and tries to expand in all
directions. The pressure rises between 600 to 700
pounds per square inch. Since the piston is the only
thing that can move, the force produced by the
expanded gases forces the piston down. This force, or
thrust, is carried through the connecting rod to the
crankshaft throw on the crankshaft. The crankshaft is
given a powerful push This is called the POWER
stroke (figs. 2-5 and 2-6). This turning effort, rapidly
repeated in the engine and carried through gears and
shafts, turns the wheels of a vehicle and causes it to
move.
Exhaust Stroke
After the air-fuel mixture has burned, it must be
cleared from the cylinder. This is done by opening the
exhaust valve just as the power stroke is finished, and
the piston starts back up on the EXHAUST stroke (figs.
2-5 and 2-6). The piston forces the burned gases out of
the cylinder past the open exhaust valve.
TWO-STROKE-CYCLE ENGINE
In the two-stroke-cycle engine (fig. 2-7), the same
four events (intake, compression, power, and exhaust)
take place in only two strokes of the piston and one
complete revolution of the crankshaft. The two piston
strokes are the compression stroke (upward stroke of
the piston) and power stroke (the downward stroke of
the piston). Remember that a diesel engine has six
events that must happen to complete a cycle of
operation. To better understand the cycle of operation
that happens inside the cylinders of a two-stroke diesel
engine, refer to the chart below while reviewing figure
2-7.
2-5
|