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Back General Troubleshooting | Up Construction Mechanic Basic Volume 01 - Construction methods and practices | Next Quick Injector Misfire Check - Continued |
takes longer than 3 to 5 minutes to disappear a
problem exist. The problems white smoke may
indicate are as follows:
Low cylinder compression from worn rings
Scored piston or liner
Valve seating problems
Water leaking into the combustion chamber
Faulty injectors
Use of a low cetane diesel fuel.
Black or gray smoke generally is caused by the
same conditionsthe difference between the
colors being one of opacity or denseness of
smoke. Black or gray smoke should be checked
with the engine at operating temperature of
160°F. Abnormal amounts of exhaust smoke
emission is an indication that the engine is not
operating correctly, resulting in a lack of power,
as well as decreased fuel economy. Excessive
black or gray exhaust smoke is caused by the
following:
Faulty automatic timing advance unit
Faulty injection pump
Incorrect valve adjustment clearances
High exhaust back pressure
Incorrect fuel injection timing
Faulty nozzles or injectors
Improper grade of diesel fuel
Air starvation
Blue smoke is attributed to oil entering the
combustion chamber and being burned or blown
through the cylinder and burned in the exhaust
manifold or turbocharger. Remember always
check the simplest things first, such as too much
oil in the crankcase or a plugged crankcase
ventilation breather. The more serious problems
that can cause blue smoke are as follows:
Worn valve guides
Worn piston rings
Worn cylinder walls
Glazed cylinder liner walls due to use of the
wrong type of oil
Turbocharger seal leakage
Broken rings
Scored pistons or cylinder walls
NOTE
With the engine stopped, the condition of
the pistons, rings, and liners on a two-stroke
cycle Detroit diesel engine can be checked
visually by removing an air box inspection
cover on the side of the engine block and
accessing the components through the
cylinder liner ports.
QUICK INJECTOR MISFIRE
CHECK
Listed below are several quick and acceptable
checks that can be performed on a running engine to
determine if one or more injectors are at fault on any
type of engine.
On four-stroke-cycle engines with a high-pressure
in-line pump or distributor system, such as Caterpillar
and Roosa Master, you can loosen off one injector fuel
line, one at a time, about one-half turn as you hold a rag
around it while noting if there is any change in the
operating sound of the engine. If the injector is firing
properly, there should be a positive change to the sound
and rpm of the engine when you loosen the line, since it
prevents the delivery of fuel to the cylinder.
On an engine with the PT fuel system, a cylinder
misfire can be checked by running the engine to a
minimum of 160°F, removing the rocker covers, then
installing a rocker lever actuator over an injector rocker
lever. Hold the injector plunger down while the engine
is running at low idle. This will stop the fuel flow to that
injector. If the engine speed decreases, the injector is
good. If the engine rpm does not decrease, replace the
injector.
On the two-stroke-cycle nonelectronic Detroit
diesel engines, you can remove the rocker cover, then
using a large screwdriver push and hold down the
injector follower while the engine is idling. This action
is like shorting out a spark plug on a gasoline engine,
since it prevents fuel from being injected into the
combustion chamber. If there is no change to the sound
and speed of the engine, the injector is not firing. There
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