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Back Figure 5-1.—Comparison of sequence of events in diesel and gasoline four-cycle engines. | Up Construction Mechanic Basic Volume 01 - Construction methods and practices | Next Viscosity |
mix rapidly with the air, and burn smoothly to produce
an even thrust on the piston during combustion.
Diesel Fuel Oil Grades
Diesel fuel is graded and designated by the
American Society for Testing and Materials (ASTM),
while its specific gravity and high and low heat values
are listed by the American Petroleum Institute (API).
Each individual oil refiner and supplier attempts to
produce diesel fuels that comply as closely as possible
with ASTM and API specifications. Because of
different crude oil supplies, the diesel fuel may be on
either the high or low end of the prescribed heat scale in
Btu per pound or per gallon. Because of deterioration of
diesel fuel, there are only two recommended grades of
fuel that is considered acceptable for use in high-speed
heavy-duty vehicles. These are the No. 1D or No. 2D
fuel oil classification
Grade No. 1D comprises the class of volatile fuel
oils from kerosene to the intermediate distillates. Fuels
within this classification are applicable for use in high-
speed engines in service involving frequent and
relatively wide variations in loads and speeds. In cold
weather conditions, No. 1D fuel allows the engine to
start easily. In summary, for heavy-duty high-speed
diesel vehicles operating in continued cold-weather
conditions, No. 1D fuel provides better operation than
the heavier No. 2D.
Grade No. 2D includes the class of distillate oils of
lower volatility. They are applicable for use in high-
speed engines in service involving relatively high loads
and speeds. This fuel is used more by truck fleets, due to
its greater heat value per gallon, particularly in warm to
moderate climates. Even though No. 1D fuel has better
properties for cold weather operations, many still use
No. 2D in the winter, using fuel heater/water separators
to provide suitable starting, as well as fuel additive
conditioners, which are added directly into the fuel
tank.
Selecting the correct diesel fuel is a must if the
engine is to perform to its rated specifications.
Generally, the seven factors that must be considered in
the selection of a fuel oil are as follows:
1. Starting characteristics
2. Fuel handling
3. Wear on injection equipment
4. Wear on pistons
5. Wear on rings, valves, and cylinder liners
6. Engine maintenance
7. Fuel cost and availability
Other considerations in the selection of a fuel oil are
as follows:
Atmospheric conditions
Frequency of load and speed changes
Speed and load range
Engine size and design
Cetane Number
Cetane number is a measure of the fuel oils
volatility; the higher the rating, the easier the engine
will start and the combustion process will be smoother
within the ratings specified by the engine manufacturer.
Current 1D and 2D diesel fuels have a cetane rating
between 40 and 45.
Cetane rating differs from octane rating that is used
in gasoline in that the higher the number of gasoline on
the octane scale, the greater the fuel resistance to self-
ignition, which is a desirable property in gasoline
engines with a high compression ratio. Using a low
octane fuel will cause pm-ignition in high compression
engines. However, the higher the cetane rating, the
easier the fuel will ignite once injected into the diesel
combustion chamber. If the cetane number is too low,
you will have difficulty in starting. This can be
accompanied by engine knock and puffs of white smoke
during warm-up in cold weather.
High altitudes and low temperatures require the use
of diesel fuel with an increased cetane number. Low
temperature starting is enhanced by high cetane fuel oil
in the proportion of 1.5°Flower starting temperature
for each cetane number increase in the fuel.
Volatility
Fuel volatility requirements depend on the same
factors as cetane number. The more volatile fuels are
best for engines where rapidly changing loads and
speeds are encountered. Low volatile fuels tend to give
better fuel economy where their characteristics are
needed for complete combustion and will produce less
smoke, odor, deposits, crankcase dilution, and engine
wear.
The volatility of a fuel is established by a
distillation test where a given volume of fuel is placed
into a container that is heated gradually. The readiness
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