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Back Figure 1-1.—Sample preventive maintenance inspection schedule. | Up Construction Mechanic Basic Volume 01 - Construction methods and practices | Next PM Record Cards |
group and so on. The equipment should be grouped so a
unit that works together is scheduled for the same PM
group; for example, semitrailers with truck tractors,
scrapers with tractors, and so on. Activities should
assign each piece of equipment to one PM group
initially. After the system is established and operating,
the maintenance supervisor should review its
effectiveness and REDUCE the intervals for high
mileage/hour items of equipment, if necessary. The
time interval is NEVER INCREASED beyond 40
working days.
Preventive Maintenance
A preventive maintenance inspection schedule,
such as the one shown in figure l-l, should be
established annually. A new schedule is required each
year, as the schedules are based on the workdays in each
calendar year. The workdays on the schedule must
correspond to the actual workdays of the unit; for
example, if you work a 5-day week, enter 5 days; omit
holidays. The PM groups are numbered vertically down
the first column. Figure 1-1 shows the standard 40 PM
group concept arranged for a 5-day workweek. The
dates of the workdays of January are then listed
consecutively in the January column. After the last
workday in January is entered, continue with workdays
in the February column and so forth. After completion,
the schedule indicates the workdays that each PM group
is due for inspection. For example, figure 1-1 shows
PM group 5 is due on January 8, March 6, May 1, June
27, August 23, October 23, and December 19.
OPERATOR'S INSPECTION GUIDE AND TROUBLE REPORT
REGISTRATION NO.
ODOMETER READING
94-75111
7581
Use this form as a guide when performing before and after operation
inspection. Check
items that require servicing by maintenance
personnel.
1.
DAMAGE (Exterior, Interior, Missing Components)
2 . L E A K S ( O i l , G a s , W a t e r )
3.
T I R E S ( C h e c k I n f l a t i o n , a b n o r m a l w e a r )
4.
FUEL, OIL, WATER SUPPLY (Antifreeze in season)
5.
B A T T E R Y ( C h e c k w a t e r l e v e l , c a b l e s , e t c . )
6.
HORN
7.
LIGHTS/REFLECTORS/MIRRORS/TURN SIGNALS
8.
INSTRUMENTS (Oil, Air, Temperature, etc.)
9.
WINDSHIELD WIPER
10. CLEAN WINDSHIELD/VEHICLE INTERIOR
11. CARGO, MOUNTED EQUIPMENT
12. S T E E R I N G
13. SAFETY DEVICES (Seatbelts, flares, etc.)
14. DRIVE BELTS/PULLEYS
15. B R A K E S ( D r a i n a i r t a n k w h e n e q u i p p e d )
16. O T H E R ( S p e c i f y i n " R e m a r k s " )
DATE
OPERATOR'S SIGNATURE
01 Jul 1997
REMARKS
OIL LEAK BOTTOM OF OIL PAN
NAVFAC 9-11240 13 (12-89)
Supersedes DD Form 1358
*U.S. Government Printing Office: 1983 683-006-1060
S/N
0105-LF-004-1195
CMB10002
MAINTENANCE INSPECTIONS
The object of a maintenance inspection is to detect
minor deficiencies before they develop into costly
major repairs. This is done daily by the operator and
regularly scheduled preventive maintenance.
Operator
The first sign of vehicle trouble is usually detected
by the operator during one of the three daily inspections:
before, during, and after operation.
The BEFORE OPERATION (prestart) inspection
consists of an operator inspecting the items listed on the
Operators Inspection Guide and Trouble Report,
NAVFAC 9-11240/13 (fig. 1-2). If a defect is
discovered, the equipment SHOULD NOT BE
OPERATED. The defect must be reported to the
dispatcher who, in turn, will report it to the maintenance
section.
Figure 1-2.Operators Inspection Guide and Trouble
Report, NAVFAC 9-11240/13.
The DURING OPERATION inspection consists of
an operator using the sense of smell, sight, and touch to
detect improper operation. When a defect is discovered
during operation, the equipment should be secured and
the problem reported to either the supervisor or the
dispatcher.
The AFTER OPERATION (post operation)
inspection consists of an operator looking over the
equipment while performing established shutdown
procedures and reporting defects to the dispatcher.
Preventive Maintenance
Preventive maintenance inspections consist
primarily of safety and serviceability inspections and
are performed by using the Automotive and
Construction Preventive Maintenance Guides listed in
the COMSECONDNCB/COMTHIRDNCBINST
1-5
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