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Back Maintenance Categories | Up Construction Mechanic Basic Volume 01 - Construction methods and practices | Next Figure 1-1.—Sample preventive maintenance inspection schedule. |
they develop into costly repairs. The CESE
maintenance system of the NCF is predicated on three
categories or levels of maintenance as prescribed in
NAVFAC P-300 and CONSECONDNCB/
COMTHIRDNCBINST 11200.1. These three levels
are as follows: ORGANIZATIONAL, INTER-
MEDIATE, and DEPOT. The category of repairs
performed are determined by the nature of the repair;
level of repair parts, support, tools, equipment and time
available; personnel capabilities; and the tactical
situation. An activity's range of repair parts support is
keyed to the authorized level of maintenance.
Organizational Maintenance
Organizational maintenance is the responsibility of
and performed by the equipment operator; scheduled
preventive maintenance services are performed by
trained personnel. Operational maintenance consists of
proper equipment operation, safety and serviceability
inspections, lubrication, and minor adjustments and
services. Organizational maintenance is divided into
operator maintenance and preventive maintenance as
specified below.
1. Operator Maintenance. Each operator is
required to perform work needed. to maintain their
vehicle in a clean, safe, and serviceable condition. This
includes the daily inspections before, during, and after
operation. It also includes periodic lubrication and
adjustments recommended by the equipment
manufacturer. Operator maintenance is performed to
ensure early detection of deficiencies.
2. Preventive Maintenance.
Preventive
maintenance (PM) is scheduled for the purpose of
maximizing equipment availability and minimizing
repair costs. PM consists of safety and mechanical
inspections, fluid and filter changes, lubrication, and
services and adjustments beyond an operator's
responsibility. Operators assist with the work unless
directed otherwise.
Intermediate Maintenance
Intermediate maintenance is the responsibility of
and performed by a designated maintenance shop. The
extent of intermediate maintenance encompasses the
removal, replacement, repair, alteration, calibration,
modification, and the rebuilding and overhauling of
individual components, assemblies, and subassemblies.
Although the rebuilding and overhauling of major
assemblies are included, only essential repairs must be
accomplished to ensure safe and serviceable
equipment. Intermediate maintenance requires a higher
degree of skill than organizational maintenance. There
is a larger assortment of repair parts, more precision
tools, and other types of test equipment involved.
Equipment that requires extensive repairs or
numerous assembly rebuilds must NOT be repaired
without prior approval of higher authority. Field units
must request authority from COMSECONDNCB
Equipment Det, Gulfport, Mississippi, or
COMTHIRDNCB Equipment Det, Port Hueneme,
California, before purchasing component parts in
excess of $2,500.
Depot Maintenance
Depot maintenance is performed on equipment
requiring major overhaul or comprehensive restoration
to return an item of equipment to a "like-new"
condition. Depot level maintenance uses production
line and assembly line methods whenever practical.
At this point, you should only be concerned with
organizational and intermediate maintenance. Most
depot maintenance is performed by overhaul facilities
located at Port Hueneme, California, and Gulfport,
Mississippi.
MAINTENANCE SCHEDULING
The only type of maintenance that can be performed
on a regular basis is preventive maintenance. A
dynamic PM program reduces equipment downtime
and prevents unexpected equipment failure. PM
scheduling provides a balanced shop work load, thus
reducing the size of the work force required. Once the
PM schedule of an activity has been established, only
the maintenance supervisor can authorize deviations.
The PM scheduling system used in the NCF is the only
system discussed here. The standard interval between
PMs is 40 working days.
PM Groups
PM groups are scheduling units into which all of the
equipment of an activity is distributed evenly. Each
item of CESE must be assigned to at least one PM
group. The equipment should be distributed evenly
throughout the 40 PM groups, so only a minimum
number of similar pieces of equipment are out of service
at any one time. The normal grouping works like this: If
there are ten dump trucks within the inventory, one
should be assigned to every fourth PM group; if there
are four water distributors, assign one to every tenth PM
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