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Page Title: Cylinder Leakage Test
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Vacuum Gauge Test
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Construction Mechanic Basic Volume 01 - Construction methods and practices
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Cylinder Leakage Test - Continued

Figure 3-77.—Approximate vacuum gauge readings on a normal operating engine. burned  breaker  points,  and  spark  plugs  with  the electrodes set too closely. A sticking valve could cause the gauge pointer to bounce from a normal steady reading to a lower reading and then bounce back to normal.    A broken or weak valve spring can cause the pointer to swing widely, as the engine is accelerated. A loose intake manifold or leaking  gasket  between  the  carburetor  and  manifold shows a steady low reading on the vacuum gauge. A vacuum gauge test only helps to locate the trouble.  It is not conclusive, but as you gain experience in interpreting the readings, you can usually diagnose engine  behavior. CYLINDER LEAKAGE TEST Another aid in locating compression leaks is the cylinder leakage tester. The principle involved is that of simulating  the  compression  that  develops  in  the cylinder  during  operation.  Compressed  air  is  introduced into the cylinder through the spark plug or injector hole, and by listening and observing at certain key points, you can make some basic deductions. The commercial testers, such as the one shown in figure 3-78, have a gauge indicating a percentage of air loss.  The  gauge  is  connected  to  a  spring-loaded diaphragm. The source of air is connected to the instrument  and  counterbalances  the  action  of  the  spring against  the  diaphragm.  By  adjusting  the  spring  tension, you can calibrate the gauge properly against a variety of air pressure sources within a given tolerance. In  making  a  cylinder  leakage  test,  remove  all  spark plugs,  so  each  piston  can  be  positioned  without  the resistance of compression of the remaining cylinders. Next, place the piston at TDC or "rock" position between the compression and power strokes. Then you can introduce the compressed air into the cylinder. Note that the engine tends to spin. Now, by listening at the carburetor, the exhaust pipe, and the oil filler pipe (crankcase),  and  by  observing  the  coolant  in  the radiator, when applicable, you can pinpoint the area of Figure 3-78.—Cylinder leakage tester. 3-47

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