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Back Compression Test | Up Construction Mechanic Basic Volume 01 - Construction methods and practices | Next Cylinder Leakage Test |
Install the compression gauge in the
recommended opening. A heat shield must be
used to seal the gauge when it is installed in place
of the injector.
Disconnect the fuel shut-off solenoid to disable
the fuel injection pump.
Crank the engine and note the highest reading on
the gauge.
A wet compression test should be used when
cylinder pressure reads below the manufacturer's
specifications. It helps you to determine what engine
parts are causing the problem. Pour approximately 1
tablespoon of 30-weight motor oil into the cylinder
through the spark plug or injector opening, then retest
the compression pressure.
If the compression reading GOES UP with oil in the
cylinder, the piston rings and cylinders may be worn and
leaking pressure. The oil will temporarily coat and seal
bad compression rings to increase pressure; however, if
the compression reading STAYS ABOUT THE SAME,
then engine valves or head gaskets may be leaking. The
engine oil seals the rings, but does NOT seal a burned
valve or a blown head gasket. In this way, a wet
compression test helps diagnose low-compression
problems.
Do NOT put too much oil into the cylinder during a
wet compression test or a false reading may result. With
excessive oil in the cylinder, compression readings go
up even if the compression rings and cylinders are in
good condition.
NOTE
Some manufacturers warn against performing
a wet compression test on diesel engines. If too
much oil is squirted into the cylinder, hydraulic
lock and part damage may result, because oil
does NOT compress in the small cylinder
volume.
Compression readings for a gasoline engine should
3-46
run around 125 to 175 psi. The compression should not
vary over 15 to 20 psi from the highest to the lowest
cylinder. Readings must be within 10 to 15 percent of
each other. Diesel engine compression readings
average approximately 275 to 400 psi, depending on the
design and compression ratio. Compression levels
must not vary more than about 10 to 15 percent (30 to 50
psi). Look for cylinder variation during an engine
compression check.
If some cylinders have normal
pressure readings and one or two have low readings,
engine performance is reduced. If two adjacent
cylinders read low, it might point to a blown head gasket
between the two cylinders. If the compression pressure
of a cylinder is low for the first few piston strokes and
then increases to near normal, a sticking valve is
indicated. Indications of valve troubles by compression
test may be confirmed by taking vacuum gauge
readings.
VACUUM GAUGE TEST
When an engine has an abnormal compression
reading, it is likely that the cylinder head must be
removed to repair the trouble. Nevertheless, the
mechanics should test the vacuum of the engine with a
gauge. The vacuum gauge provides a means of testing
intake manifold vacuum, cranking vacuum, fuel pump
vacuum, and booster pump vacuum. The vacuum
gauge does NOT replace other test equipment, but
rather supplements it and diagnoses engine trouble
more conclusively.
Vacuum gauge readings are taken with the engine
running and must be accurate to be of any value;
therefore, the connection between the gauge and the
intake manifold must be leakproof. Also, before the
connection is made, see that the openings to the gauge
and the intake manifold are free of dirt or other
restrictions.
When a test is made at an elevation of 1,000 feet or
less, an engine in good condition, idling at a speed of
about 550 rpm, should give a steady reading from 17 to
22 inches on the vacuum gauge. The average reading
will drop approximately 1 inch of vacuum per 1,000 feet
at altitudes of 1,000 feet or higher above sea level.
When the throttle is opened and closed suddenly,
the vacuum reading should first drop about 2 inches
with the throttle open, and then come back to a high of
about 24 inches before settling back to a steady reading
as the engine idles, as shown in figure 3-77. This is
normal for an engine in good operating condition.
If the gauge reading drops to about 15 inches and
remains there, it would indicate compression leaks
between the cylinder walls and the piston rings or power
loss caused by incorrect ignition timing. A vacuum
gauge pointer indicating a steady 10 inches, for
example, usually means that valve timing of the engine
is incorrect. Below-normal readings that change slowly
between two limits, such as 14 and 16 inches, could
indicate a number of problems. Among them are
improper carburetor idling adjustment, maladjusted or
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