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Back Coatings and Wrappings for Corrosion Protection | Up Utilitiesman (Advanced) - Manual for electric, plumbing, water and other utilities | Next Field Test for Cathodic Protection |
acid mine drainage or in brackish marshes. Well-
mixed concrete, usually a mix of one part portland
cement to two parts sand, may be applied to
pipelines. The thickness of the coating applied
may be up to 2 inches. If the concrete is properly
mixed and tamped around the pipe, it may last
40 years. However, concrete has a tendency to
absorb moisture and crack, which in many ways
limits its use. In fact, in places where the coating
cracks, electrolysis immediately starts to corrode
the metal. This corrosion can be partially
prevented by painting the pipe with a bituminous
primer before coating it.
Metallic Coatings
Metallic coatings such as galvanizing (zinc
coating) are very effective in protecting metallic
structures or pipes against atmospheric corrosion.
This type of coating is ideal for cold-water lines
and metals exposed to normal atmospheric
temperatures. However, metals such as iron cor-
rode rapidly when used in high-temperature equip-
ment because at a critical temperature of
approximately 140°F iron becomes anodic to zinc.
This results in the irons becoming the sacrificial
anode that corrodes readily.
Plastic Wrapping
Plastic tapes for wrapping come in rolls. They
may be procured in various widths. The tape is
wrapped around the pipes before they are laid in
the trench. The wrappings are applied by a
simple device that is clamped on the pipe and
turned by the UT. Pipe joints are wrapped after
the pipes are laid in the trench.
GALVANIC CATHODIC
PROTECTION
Galvanic cathodic protection is a method
used to protect metal structures from the action
of corrosion. As explained before, galvanic cell
corrosion is the major contributing factor to the
deterioration of metal by electrochemical reaction.
The area of a structure that corrodes is the anode
or positive side of the cell. Corrosion occurs when
the positive electric current leaves the metal and
enters the electrolyte. Galvanic cathodic protec-
tion is designed to stop this positive current flow.
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When the current is stopped, the corrosive action
stops and the anodes disappear. This type of pro-
tection depends upon the neutralization of the cor-
roding current and the polarization of the cathode
metal areas.
METHODS OF GALVANIC
CATHODIC PROTECTION
Galvanic cathodic protection is a means of
reducing or preventing the corrosion of a metal
surface by the use of sacrificial anodes or
impressed currents. When sacrificial anodes are
used, it is known as the galvanic anode method.
If impressed currents are used, it is known as the
impressed current method. These two methods
can be used separately or with each other,
depending upon the corrosive characteristics of
the electrolyte surrounding the structure.
Galvanic Anode Method
The galvanic anode method of cathodic pro-
tection uses an electrode referred to as a sacrificial
anode that corrodes to protect a structure. This
sacrificial anode is electrically connected to and
placed in the same electrolytic area of the struc-
ture. The anode used to protect iron or steel
structures should be made of magnesium or zinc
so it will produce a sufficient potential difference
to cause the structure to become a cathode. The
action of this type of galvanic protection causes
the electric current to flow from the sacrificial
anode through the electrolyte to the structure to
be protected. The electrical connection between
the two metals completes the circuit and allows
the current to return to the corroding metal. The
sacrificial anode becomes the anode of the
established dissimilar metal galvanic cell, and
the structure to be protected becomes the
cathode. The current from the sacrificial anode
is intense enough to oppose or prevent the
positive current from leaving the anodes in the
structure to be protected. These structure anodes
are then suppressed, and the metal in the
structure becomes a cathode. The prevention of
these positive currents from the anodic areas
in the structure reduces the corrosion rate to
almost zero.
Galvanic cathodic protection is used in areas
where the corrosion rate is low and electric power
is not readily available. A typical example of
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