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Page Title: Figure 7-13.—Pipe with corroding (anode) and noncorroding (cathode) areas.
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Types of Corrosion
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Utilitiesman (Advanced) - Manual for electric, plumbing, water and other utilities
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Stress Fatigue of Metals

of  equipment  are  buried  in  the  ground.  Some examples  of  localized  corrosion  are  discussed  in the  following  paragraphs. . Corrosion due to mill scale. The mill scale embedded  in  the  walls  of  iron  pipe  during  its manufacture  is  one  cause  of  pipe  corrosion.  It actually becomes the cathodic area, the iron pipe the  anodic  area,  and  the  moist  soil  the  electrolyte, as shown in figure 7-13. Current leaves the iron pipe wall and passes through the electrolytic soil to   the   mill   scale.   This   electrochemical   action causes  severe  pitting  of  the  pipe  metal  at  the anodic  areas.  Continued  action  of  this  type  will eventually weaken the pipe to the extent of failure. l  Corrosion  due  to  cinders.  Another  type  of corrosion occurs when iron pipe is laid in a cinder- fill in direct contact with the cinders. The cinders and the iron pipe make up the dissimilar metals. The pipe forms the anodic area, the cinders form the  cathodic  area,  and  the  highly  ionized  soil serves as the electrolyte. The current leaves the pipe through the soil to the cinders and returns to the pipe. Severe corrosion occurs at the points where the current leaves the pipe. .  Corrosion  due  to  dissimilarity  of  pipe surface.  This  type  of  galvanic  corrosion  occurs when there are bright or polished surfaces on some areas  of  the  pipe  walls  in  contact  with  suitable electrolytic  soil.  These  bright  surfaces  become anodic to the remaining pipe surfaces. In highly ionized  soil,  the  polished  surfaces  corrode  at  an accelerated rate, thus weakening the pipe at that point. .  Corrosion  due  to  different  soil  conditions. This  is  a  general  corrosion  problem,  especially prevalent in highly alkaline areas. Corrosion cur- rents leave the pipe wall and pass into compact soils and enter the pipe wall from light sandy soils. The  intensity  of  the  corrosion  currents  and  the resulting rate of corrosion at the anodic areas of the  pipe  are  directly  proportional  to  the  con- ductivity  of  the  soil. l  Corrosion  due  to  stray  currents.  Direct current  circuits  that  pass  in  and  out  of  an  elec- trolyte usually cause stray currents, many of which are  a  direct  cause  of  corrosion.  Corrosion  does not  occur  at  the  point  where  the  current  enters the structure, because it is catholically protected. However, at the section where the current leaves the  structure,  severe  stray  current  corrosion occurs. Over a period of a year, this type of cor- rosion has been known to displace as much as 20 pounds of pipe wall for every ampere of current. .  Corrosion  due  to  bacteria.  Biological corrosion  is  another  distinct  type  of  corrosion caused   by   electrolytic   or   galvanic   cell   action. It  is  the  deterioration  of  metals  by  corrosion processes  that  occurs  as  either  a  direct  or  an indirect result of the metabolic activity of certain minute  bacteria,  particularly  in  water  or  soil envirnments.   These   organisms   that   cause bacterial corrosion are bacteria, slime, and fungi. Figure 7-13.—Pipe with corroding (anode) and noncorroding (cathode) areas. 7-21

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