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Back Sheet-Metal Duct Systems | Up Steelworker Volume 02 - Building manual for how to work with steel | Next Flexible Connections |
fittings needed in a complete heating, ventilating, and
air-conditioning system. The Steelworker must be
very versatile because the most difficult part of
sheet-metal work is the installation of a product that
has been built in a shop and is installed on a site at a
later time.
All of the variables and problems that occur
during the installation process cannot be covered here;
however, this section will cover some of the different
hanging and connecting systems used by the
sheet-metal worker. The type of connecting system
used depends upon where the duct system is installed,
its size, how many obstructions there are, and also,
what type of structure the system is hanging from or
connected to.
SHOP PROCEDURES
The small sheet metal shops in the NCF or in a
Public Works Department are normally tasked with
single fabrication jobs for an NCF project or small
repair projects. These shops usually employ a small
number of Steelworkers as part of a multi-shop
environment. The senior Steelworker assigned to a
shop is tasked with the plan development and
estimating of materials. The layout Steelworker makes
up most of the fittings in the shop and is responsible
for stockpiling patterns and tracings on standard
fittings used for sheet-metal duct systems.
NOTE: You should fabricate an entire job at the
shop, rather than deliver an incomplete system to the
jobsite.
SHOP DRAWINGS
A shop drawing is a plan view or an elevation view
of a fitting, duct, or other object that is drawn either
by the freehand sketch method or by using drafting
instruments. It maybe useful to get assistance from an
Engineering Aid for complex duct systems or fittings.
One of the better methods is to draw a complete set of
standard fittings and then add the required dimensions
to fit the job.
The dimensions shown on the views of a shop
drawing are finished dimensions. Once the finished
dimensions have been determined, one-half inch must
be added to each end to obtain the raw size of the
pattern. This dimension produces a cut size
dimension. The type of material, gauge number, and
type of seam may be added to the shop drawing if
desired. Usually these are specified on the drawings
and on the pattern sheets.
DUCT MATERIAL
Metal sheets, wire, band iron, and angle iron are
the most widely used materials in sheet-metal
fabrication. The types of metal sheets are plain, flat
sheets and ribbed sheets or corrugated sheets. The
sheets are made of such materials as black iron,
galvanized iron, tin plate, copper, aluminum, stainless
steel, or Monel. Galvanized and black iron sheets are
the most commonly used material in sheet-metal
work.
The thickness of a sheet is designated by a series
of numbers called gauges. Iron and steel sheets are
designated by the U.S. standard gauge which is the
accepted standard in the United States.
REINFORCEMENT AND SUPPORT
The recommended gauge thicknesses of sheet
metal used in a standard ventilating and
air-conditioning system with normal pressure and
velocities are shown in table 2-2. Where special
rigidity or stiffness is required, ducts should be
constructed of metal two gauges heavier than those
given in the table. All insulated ducts 18 inches or
greater on any flat side should be cross broken, as
shown in figure 2-92. Cross breaking maybe omitted
if the duct is insulated with approved rigid type of
insulation and sheet metal two gauges heavier is used.
The maximum length of any section of ductwork
will not exceed 7 feet 10 inches; this measurement
allows individual sections to be fabricated from an
8-foot sheet of metal with a 2-inch allowance for
connection tabs. If lengths of 7 feet 10 inches are
considered too long for a specific job, it is
recommended that the duct system be constructed
with sections of 3-foot 9-inch multiples.
Many duct systems run into unplanned
obstructions, particularly in renovation work, such as
electrical connections and wiring, structural members,
Figure 2-92.Cross-broken flat surfaces
2-32
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