Chapter 1 Technical Administration

• Organizing
• Tool Kits and Requisitions
• Timekeeping
• Categories of Labor
• Labor Codes
• NAVFAC P-458
• Skill Categories
• Safety Program
• Construction Site Safety
• Fire  Extinguishers
• Safety Training
• Hazardous Material
• Figure 1-8A.—Material Safety Data Sheet (front).
• Figure 1-8B.—Material Safety Data Sheet (back).
• Figure 1-9.—Hazardous Code Chart.
• Hazardous Materials Storage
• Scheduling
• Construction Drawings
• Order of Project Drawings
• Graphic  Scales
• Project Folders
• Figure  1-12.—Project  tasking  letter.
• Figure 1-13. Level II
• 14251_39
• Figure 1-14.—Master Activity Summary Sheet.
• Figure 1-15.—Construction Activity Summary Sheet
• Figure 1-16.—Long Lead Time Item Work Sheet.
• Figure 1-17.—Bill of Material/Material Takeoff Comparison Work Sheet.
• Figure 1-18.—Material Takeoff Work Sheet.

Chapter 2 Layout and Fabrication of Metal and Fiber-Glass Duct

• Flat Steel Square
• TrammelPoints
• Figure 2-10.—Laying out a drip pan with dividers.
• Circumference  Rule
• Cutting Tools
• Figure 2-15.—Hand snips.
• Figure 2-16.—Proper method of cutting with snips.
• Figure 2-22.—Hollow punch.
• Figure 2-25.—Sheet-metal guage.
• Figure  2-27.—Metal  stakes
• Other Forming Tools
• Figure 2-32.—Bar folder.
• Figure 2-37.—Finger brake.
• Figure 2-38.—Slip roll forming machine.
• Figure 2-43.—Burrs turned on a cylindrical section.
• Sheet-Metal Development
• Radial Line Development
• Triangular Development
• Figure 2-54.—Single-hem edge.
• Joints
• Seams
• Figure 2-64.—Standing “S” cleat pattern.
• Figure 2-67.—Layout of lap seams for riveting.
• Notches
• Figure 2-75.—Dovetai1 lock seam
• Joining and Installing Sheet-Metal Duct
• Metal Screws
• Figure 2-85.—Hand punch.
• Figure 2-87.—Correct and incorrect riveting.
• Sheet-Metal Duct Systems
• Shop Procedures
• Flexible Connections
• Hanging Duct from Purlins or Beams
• Figure 2-101.—Strap hangers from purlins.
• Fiber-Glass Duct Systems
• Figure 2-103.—Duct installed to a built-up steel roof.
• Table 2-3.—Duct Board Length Selection Chart
• Fabrication

Chapter 3 Structural Steel Terms / Layout and Fabrication of Steel and Pipe

• Figure 3-2.—Structural shapes.
• Anchor Bolts
• Columns
• Girders
• Beams
• Figure 3-19.—Bar joists seat connection.
• Purlins, Girts, and Eave Struts
• Figure 3-25.—Sway frame.
• Fabricating Plate and Structural Members
• Layout of Structural Shapes
• Connection Angle Layout
• Templates
• Figure 3-38.—Cuttiug order for splitting a beam.
• Pipe Fitting and Layout Operations
• Quartering the Pipe
• Template for Two-Piece Turn
• Figure 3-46.—Simple miter turn.
• Two-Piece Turn
• Branch Connections
• Welded Tee
• Three-Piece Y Connection
• Layout of a True Y
• Figure 3-56.—Template for true Y branches and main of equal diameter.
• Figure 3-57.—Orange peel head.
• Pipe Bending
• Hot Bends
• Figure 3-65.—90-degree bend made with ten separate wrinkles.
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Chapter 4 Fiber Line

• Fabrication of Line
• Size Designation of Line
• Uncoiling  Line
• Inspecting  Line
• Strength of Fiber Line
• Knots, Bends and Hitches
• Overhand  Knot
• Square Knot
• Bowline
• Figure 4-15.—Spanish bowline
• Clove  Hitch
• Barrel Hitch
• Splicing Fiber Line
• Figure  4-24.—Making  an  eye  splice.
• Short Splice
• Long  Splice
• Splicing Nylon Line

Chapter 5 Wire Rope

• Strands
• Grades of Wire Rope
• Classification of Wire Rope
• Measuring Wire Rope
• Wire Rope Failure
• Wire Rope Clamps
• Basket Socket
• Figure 5-15.—Oval sleeve.
• Handling and Care of Wire Rope
• Sizes of Sheaves
• Seizing and Cutting
• Inspection
• Cleaning and Lubricating of Wire Rope
• Storage

Chapter 6 Rigging

• Block Construction
• Block to Line Ratio
• Types of Tackle
• Figure 6-9.—An inverted gun tackle.
• Allowance for Friction
• Slings and Rigging Gear Kits
• Sling Inspection
• Sling Safe Working Loads
• Storage
• Chain Inspection
• Chain Safe Working Loads
• Handling and Care of Chain
• Additional Lifting Equipment
• Shackles
• Beam Clamps
• Pallets
• Planks and Rollers
• Blocking and Cribbing
• Scaffolds
• Needle-Beam Scaffold
• Scaffold  Safety
• Field-Erected Hoisting Devices
• Single-Picket  Holdfasts
• Figure 6-46.—Preparing a 1-1-1 picket holdfast.
• Combination Log Picket Holdfast
• Gin Poles
• Figure 6-49.—A steel picket holdfast.
• Figure 6-50.—Lashing for a gin pole.
• Tripods
• Figure 6-52.—Hoisting with a gin pole.
• Figure 6-54.—Alternate lashing for a tripod.
• Shears
• Figure 6-56.—Lashing for shears.
• Rigging Safe Operating Procedures
• Figure 6-58.—Hoisting with shears.
• Figure 6-60.—Multi-legged bridle sling lifting a load.

Chapter 7 Reinforcing Steel

• Purposes and Types of Reinfocing Steel
• Table 7-1.—U.S. Standard Reinforcing Bars
• Reinforcing Bars
• Welded Wire Fabric
• Tension in Steel
• Bending Reinforcing Bars
• Bending  Guidelines  and  Techniques
• Figure 7-8.—Steel in place in a beam
• The Iron master Portable Hydraulic Rod Bender and Shear
• Standard Hook Bending
• Multiple Bending
• Placing and Reinforcing Steel
• Figure  7-18.—Reinforcement  bar  accessories.
• Figure 7-19.—Precast concrete block used for rebar support.
• Figure 7-21.—Minimum coverage of rebar in concrete.
• Figure 7-24.—Steel in place in a floor slab.
• Figure 7-25.—Column assembly

Chapter 8 Pre-Engineered Structures: Buildings, K-Spans, Towers, and Antennas

• Pre-Erection Work
• Erection Procedures
• Figure 8-4.—Frame assembly.
• Brace Rods
• Brace Angles and Base Angles
• Sheeting
• K-Span Building
• Figure 8-10.—Typical K-span building.
• Figure 8-11.—Automatic Building Machine 120.
• Machinery Placement
• Figure 8-14.—Machinery placement calculations.
• Foundations
• Figure 8-15.—Simple form assembly.
• Building Erection
• Figure 8-16.—Spreader bar attachment.
• Figure 8-17.—Guide rope diagram.
• Figure 8-18. Building foundation concept
• Figure 8-19.—Concrete foundation.
• Figure 8-20.—Insulation.
• Figure 8-21.—Aluminum window installation.
• Figure 8-22.—Aluminum door installation.
• Figure  8-23.—Overhead  doorframe.
• Figure 8-24.—Steps in K-span construction.
• Figure 8-25.—ABM System 120 and 240 comparison chart.
• Steel Towers
• Dismantling a Tower
• Antenna Towers
• Tower Assembly
• Erection of Guyed Towers
• Davit Method
• Figure 8-35.—Erection plan for a pivoted tower.
• Guying
• Figure 8-38.—Final tensioning of guys.
• Guy  Anchors

Chapter 9 Pre-Engineered Storage Tanks

• 100-Barrel Tank
• 250-Barrel Tank
• 500-BarreI Tank
• Erection of a 500-Barrel Tank
• Bottom Plates
• Side Staves
• Figure 9-11.—Stave chimes bent.
• Figure 9-14.—Removing the timber blocking.
• Ladder Assembly
• Top Deck Assembly
• Figure 9-21.—Outside ladder installed.
• Figure 9-21.—Outside ladder installed.
• Water Drawoff Valve
• Cleanout Cover and Frame
• Cleaning  Site

Chapter 10 Pontoons

• Pontoon Attachments
• Figure 10-6.—AII E516 assembly angle.
• Figure 10-8.—An A6B assembly bolt.
• Figure 10-11.—Assembly plates.
• Figure  10-12.—Typical  fender  installations.
• Rubber Fenders
• Bitts and Cleats
• Propulsion Units
• Final Assembly of String
• Assembly of Launched Strings Into Structures
• Assembly of Complete Structure on Land
• Figure 10-27.—A 3x7 pontoon barge with a propulsion unit.
• Figure 10-29.—100-ton derrick mounted on a 10 x 30 barge.
• Side-Loaded Causeways
• Figure 10-31. Offshore causeway section
• Figure 10-32. Inshore causeway section
• Figure 10-33. Intermediate causeway section
• Figure 10-34.—An LA1 launching angle.
• Figure 10-36. Twelve section elevated causeway
• Figure  10-38.—External  Spudwell.
• Construction of Pierhead Sections
• Construction of Fender Sections

Chapter 11 Pre-Engineered Structures: Short Airfield for Tactical Support

• Installation
• Pallet  Staging
• Figure 11-3.—Fl5 AM-2 full-length pallet.
• Installation Crew
• Figure 11-6.—AM-2 mat installation sequence without a guide rail.
• Mat-Laying Procedure without a Guide Rail
• Steps for Laying AM-2 Mats and Keylocks
• Figure 11-12.—Engaging first half mat (half length) to starter keylock.
• Figure  11-13.—Engagement  of  the  first  and  second  mats.
• Figure 11-16.—Placing of third mat (full-length).
• Figure 11-17.—Correction of mat misalignment.
• Mat-Laying Procedure with a Guide Rail
• Figure 11-20.—Mat end ramp.
• Figure 11-21.—Placememt of mat end ramps.
• Figure 11-22.—AM-2 mat installation sequence (with guide rails—96-foot-wide runway).
• Field-Laying Procedure
• Figure 11-26.—Procedure No. 2, 90-degree connectors.
• Figure 11-28.—Tie-down container.
• Matting Repair
• Individual Mat Replacement
• Figure 11-33.—Mat cutting for removing mat.
• Figure 11-34.—Replacement mat installation.
• Section of Runway Replacement
• Figure 11-36.—Removal of locking bar.
• Edge Repairs
• Matting Removal Without a Guide Rail

Chapter 12 Steelworker Tools and Equipment

• Pneumatic Power Tools
• Shop Machinery
• Figure 12-8.—Combination punch, shear, and coper.
• Figure 12-9.—14-inch band saw.
• Causes  of  Blade  Breakage
• Power Hacksaws
• Drill Presses
• Drill Bits
• Figure 12-19.—Angle of the dead center.
• Figure 12-24.—Using a drill point gauge.
• Air Compressors
• Figure 12-29.—Operating Instruction plate.
• Stopping the Unit

Appendix I Glossary

Appendix II Mathematics

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Appendix III Metric Conversion Table

Appendix IV Hand Signals

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Appendix V References Used to Develop This Traman

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Index

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Assignment Questions

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