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Back Welding Procedures | Up Steelworker Volume 01 - Building manual for how to work with steel | Next Figure 3-37.—Welding procedure specification. |
welding job that requires you to follow them. For exam-
ple, when a job is assigned to a Naval Construction
Force unit, it is accompanied by a set of drawings and
specifications. When there is welding required for the
job, the specifications normally require it to be accom-
plished according to a specific code requirement. For
instance, if your unit is tasked to fabricate a welded steel
structure, the specifications may require that all welding
be accomplished according to AWS D1.1 (Structural
Welding Code). The unit is then responsible for ensuring
that the welders assigned to the job are qualified to
produce the welds according to this welding procedure
specification. As shown in figure 3-37, a welding pro-
cedure specification is simply a document that provides
details of the required variables for a specific welding
application.
For an NMCB, the welding procedure specification
is normally prepared by the certified welding inspector
at the local Naval Construction Training Center. Using
the Structural Welding Code, along with the project
drawings and specifications, the welding inspector de-
velops a welding procedure specification that meets the
requirements of the job. The importance of this docu-
ment is that it assures that each of the variables can be
repeated by qualified welders.
Once a welding procedure specification has been
developed and qualified, welders are then required to
perform a Welding Performance Qualification test. Af-
ter the test is complete, the weld specimens are tested
according to the requirements of the Welding Procedure
Specification. You may use either destructive or nonde-
structive tests. One example of a destructive test is the
guided-bend test. An X-ray test is considered nonde-
structive. Testing is discussed in greater detail later in
this training manual.
NOTE: When you are assigned to do a welding job,
make a thorough examination of the drawings and speci-
fications. Look carefully at the notes on the drawings
and Section 5 (metals) of the specifications. If specific
codes are cited, inform the project supervisor so that you
can receive the training needed to perform the required
welds.
DRAWINGS
Drawings or sketches are used to convey the ideas
of an engineer to the skilled craftsman working in the
shop. As a welder, you must be able to work from a
drawing in order to fabricate metal parts exactly as the
engineer has designed them.
READING DRAWINGS
To read a drawing, you must know how engineers
use lines, dimensions, and notes to communicate their
ideas on paper. In this section, we briefly discuss each
of these drawing elements. For a more thorough discus-
sion, refer to publications, such as Blueprint Reading
and Sketching, NAVEDTRA 10077-F1, or to Engineer-
ing Aid 3, NAVEDTRA 10696.
Figure 3-38 shows many of the different types of
lines that are used in drawings. You can see that each
line has a specific meaning you must understand to
interpret a drawing correctly. Lets discuss a few of the
most important types. A visible line (sometimes called
object line) is used to show the edges of an object that
are visible to the viewer. For example, if you look at one
of the walls of the room you are in, you can see the
outline of the walls and (depending on the wall you are
looking at) the outline of doors and windows. On a
drawing, these visible outlines or edges can be shown
using visible lines that are drawn as described in
figure 3-38.
Now look at the wall again. Assuming that the
wall is wood frame, you know that there are studs or
framing members inside the wall that you cannot see.
Also, the wall may contain other items, such as water
pipes and electrical conduit, that you also cannot see.
On a drawing, the edges of those concealed studs and
other items can be shown using hidden lines (fig.
3-38). These lines are commonly used in drawings. As
you can imagine, the more hidden lines there are, the
more difficult it becomes to decipher what is what;
however, there is another way these studs and other
items can be seen. Imagine that you cut away the
wallboard that covers the wall and replace it with a
sheet of clear plastic. That clear plastic can be thought
of as a cutting or viewing plane (fig. 3-38) through
which the previously concealed studs, piping, and
conduit are now visible. Now those items can be
drawn using visible lines, rather than hidden lines. A
view of this type is called a sectional view, and a
drawing of the view is called a section drawing.
Section drawings are commonly used to show the
internal components of a complicated object.
Many times, you will see lines drawn on the visible
surfaces of a section drawing. These lines, called section
lines, are used to show different types of materials.
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