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Page Title: Shielded Metal Arc Welding
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Figure 3-1.—Welding processes.
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Steelworker Volume 01 - Building manual for how to work with steel
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Filler Metals

Figure 3-2.—0xyfuel gas welding (OFW). source is called a welding machine or simply, a  welder. This should not be confined with the same term that is also used to describe the person who is performing the welding operation. The welder (welding machine) is either electric- or motor-powered. In the Naval Con- struction  Force  (NCF),  there  are  two  main  types  of arc-welding processes with which you should become familiar. They are shielded metal arc welding and gas shielded  arc  welding. Shielded Metal Arc Welding (SMAW) Shielded  metal  arc  welding  (fig.  3-3)  is  performed by striking an arc between a coated-metal electrode and the base metal. Once the arc has been established, the molten metal from the tip of the electrode flows together with the molten metal from the edges of the base metal to forma sound joint. This process is known as  fusion. The coating from the electrode forms a covering over the  weld  deposit,  shielding  it  from  contamination; Figure 3-3.—Shielded metal arc welding (SMAW). therefore the process is called  shielded  metal  arc welding. The  main  advantages  of  shielded  metal  arc welding are that high-quality welds are made rapidly at a low cost. You will learn more about shielded metal arc welding  in  chapter  7. Gas Shielded Arc Welding The primary difference between shielded metal arc welding and gas shielded arc welding is the type of shielding used. In gas shielded arc welding, both the arc and the molten puddle are covered by a shield of inert gas. The shield of inert gas prevents atmospheric con- tamination,  thereby  producing  a  better  weld.  The  pri- mary gases used for this process are helium, argon, or carbon  dioxide.  In  some  instances,  a  mixture  of  these gases is used. The processes used in gas shielded arc welding are known as  gas  tungsten  arc  welding 3-3

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