| |
Back Engine Testing | Up Construction Mechanic Advanced - Construction methods and practices | Next Cylinder Leakage Test |
a 7 to 1 compression ratio with all combustion
chambers the same volume, the compression
pressure would be about 120 pounds in all
cylinders. However, if one combustion chamber
is 1/3 cubic inch too small, the pressure will be
about 126 pounds, and if it is 1/3 cubic inch too
large, the compression pressure would be about
114 pounds. This is a variation of 12 pounds. Also
note that a carbon deposit will raise the
compression pressure at any given ratio by
reducing the combustion chamber volumethe
greater the deposit, the higher the pressure.
To make a compression test, first, warm up
the engine. Warming up will allow all the engine
parts to expand to normal operating condition and
will ensure a film of oil on the cylinder walls.
Remember that the oil film on the walls of the
cylinder helps the expanded piston rings to seal
the compression within the cylinder. After the
engine is warmed to operating temperature, shut
it down and remove all the spark plugs. Removing
all the plugs will make the engine easier to crank
while you obtain compression readings at each
cylinder. The throttle and choke should be in a
wide-open position when compression readings
are taken. Some compression gauges can be
screwed into the spark plug hole. Most
compression gauges, however, have a tapered
rubber end plug and must be held securely in the
spark plug opening until the highest reading of
the gauge is reached.
Crank the engine with the starting motor until
it makes at least four complete revolutions.
Normal compression readings for gasoline engine
cylinders are usually 100 psi or slightly higher.
Compression testing is faster and safer when there
are two mechanics assigned to the job. Remember
that the compression test must be completed
before the engine cools off.
Unless the compression readings are inter-
preted correctly, it is useless to make the tests.
Any low readings indicate a leakage past the
valves, piston rings, or cylinder head gaskets.
Before taking any corrective action, make another
check to try to pinpoint the trouble. Pour
approximately a tablespoon of heavy oil into the
cylinder through the spark plug hole, and then
retest the compression pressure. If the pressure
increases to a more normal reading, it means the
loss of compression is due to leakage past the
piston rings. If adding oil does not help
compression pressure, the chances are that the
leakage is past the valves. Low compression
between two adjacent cylinders indicates a leaking
or a blown head gasket. If the compression
pressure of a cylinder is low for the first few piston
strokes and then increases to near normal, a
sticking valve is indicated. Near normal
compression readings on all cylinders indicate that
the engine cylinders and valves are in fair
condition. Indications of valve troubles by
compression tests may be confirmed by taking
vacuum gauge readings.
Vacuum Gauge Test
When an engine has an abnormal compression
reading, it is likely that the cylinder head will have
to be removed to repair the trouble. Nevertheless,
the mechanics should test the vacuum of the
engine with a gauge. The vacuum gauge provides
a means of testing intake manifold vacuum,
cranking vacuum, fuel pump vacuum, and
booster pump vacuum. The vacuum gauge does
NOT replace other test equipment, but rather
supplements it and diagnoses engine trouble more
conclusively.
Vacuum gauge readings are taken with the
engine running and must be accurate to be of any
value. Therefore, the connection between the
gauge and intake manifold must be leakproof.
Also, before the connection is made, see that the
openings to the gauge and intake manifold are free
from dirt or other restrictions.
When a test is made at an elevation of 1,000
feet or less, an engine in good condition, idling
at a speed of about 550 rpm, should give a steady
reading of from 17 to 22 inches on the vacuum
gauge.
The average reading will drop
approximately 1 inch of vacuum per 1,000 feet
at altitudes of 1,000 feet and higher above sea
level.
When the throttle is opened and closed
suddenly, the vacuum reading should first drop
to about 2 inches with the throttle open, and then
come back to a high of about 24 inches before
settling back to a steady reading as the engine
idles, as shown in figure 3-10. This is normal for
an engine in good operating condition.
If the gauge reading drops to about 15 inches
and remains there, it would indicate compression
leaks between the cylinder walls and the piston
rings or power loss caused by incorrect ignition
timing, A vacuum gauge pointer indicating a
steady 10, for example, usually means that the
valve timing of the engine is incorrect. Below-
normal readings that change slowly between two
limits, such as 14 and 16 inches, could point to
a number of troubles. Among them are improper
carburetor idling adjustment, maladjusted or
3-12
|