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Back Figure 3-8.-Power strokes in one-, four-, six-, and eight-cylinder engines. | Up Construction Mechanic Advanced - Construction methods and practices | Next Engine Troubleshooting |
Equipment Operator, these troubles are easy to
detect without too much checking and testing. The
supervisor must, however, make the mechanics
aware that there probably was, in addition, an
actual or contributing cause to the power failure.
The supervisor must train the mechanics to look
for this cause while making repairs. Unless
eliminated, this may be the cause of major trouble
later on.
Too often, troubles concerned with power loss
occur within the engine and are not easily found.
It is these hard-to-find troubles, with little or no
visual indication, that keep the CMs busy. An
operator may notice a decided power loss in the
equipment and, because there is excessive smoke
coming from the exhaust, report the trouble as
improper carburetion, or, in the case of a diesel
engine, as injector trouble.
An inexperienced mechanic may notice an
increased engine temperature in addition to the
exhaust smoke and diagnose the loss of power as
improper valve action or as trouble in the cooling
system. The diagnoses are comparatively simple
through visual indications. But, as a CM1, you
know that there are many causes of power loss
that have little or no visual indications. Examples
are incorrect ignition timing, faulty coil or
condenser, defective mechanical or vacuum spark
advance, worn distributor cam, or slipping clutch.
Any of them can cause a power loss.
After a deficiency has been located in an
engine, it is usually easy to make the necessary
corrections to eliminate the conditions causing the
deficiency. Careful analysis and straight thinking,
however, are often needed to find the cause of
engine deficiencies. If a supervisor has a thorough
knowledge of the basic engineering and operating
principles of an engine, his or her job of training
the mechanics will be easier and more interesting.
In diagnosing engine deficiencies, the supervisor
must never jump to conclusions and make a
decision on the nature of repairs to be made
before being sure that what will be done will
eliminate the trouble. The mechanics must
be able to interpret the engine instrument
indications as well as use the proper testing
devices. Furthermore, they must be able to road
test the equipment to determine whether repairs
have been made satisfactorily and whether a part
or several parts should be adjusted or replaced.
Besides, the mechanic must know when and how
to make emergency adjustments for every unit on
the engine.
It may seem
required of a
that some of the qualifications
good mechanic point to the
know-how of an automotive engineer. However,
no one person can know all about engines and
also be an expert in repairing all kinds of powered
equipment used by the SEABEEs. For instance,
if the checks or instrument tests indicate some
internal trouble in a magneto, carburetor, or fuel
injection unit, the repairs should be made by
mechanics who have experience or have been
specially trained to use the equipment to do the
particular job at hand. It is the supervisor who
will be expected to have the answers to all
the questions asked by less experienced me-
chanics.
The three basic factors that affect an internal
combustion engines power are as follows:
COMPRESSION, IGNITION, and CARBURE-
TION. In the diesel engine, fuel is injected into
each cylinder, and ignition depends on the heat
of compression; in the gasoline engine, ignition
and carburetion are independent. In both engines,
of course, proper action and timing of all three
factors are necessary for the engine to produce
its rated power.
It is obvious then that an engine runs and
develops rated power only if all of its parts
function or operate as they should. If any of these
parts wear or break, requiring replacement or
adjustment, the performance charts and engine
specifications are tools that will help the
mechanic to bring those parts back to their
original relationship to each other.
There are more factors NOT directly
associated with engine working parts that must
be considered in correcting engine power
losses.
OPERATING CONDITIONS can affect en-
gine power. For example, the usable horsepower
of an engine is reduced by the number of
accessories it must operate. If the engine is
required to provide power for lifting operations
at the same time it is delivering power to wheels
or tracks, the engine may be overloaded and
may not be able to develop its rated rpm; con-
sequently, the rated horsepower would NOT be
reached.
The effect of ALTITUDE on engine power
must also be considered. As a rule, 2 1/2 percent
of the output of an engine is lost for every
1,000-foot increase in elevation above sea level.
Overheated air entering the cylinders has the same
effect on engine power as an increase in altitude.
In computing horsepower output, engineers will
deduct as much as 1 percent for each 10°F rise
in the intake air temperature above a normal
temperature of 70°F.
3-9
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