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Back Figure 3-5.—Relationship between torque and horsepower. | Up Construction Mechanic Advanced - Construction methods and practices | Next Figure 3-7.—Timing diagram of a two-stroke-cycle diesel engine. |
Start TDC with the beginning of the POWER
STROKE. Compression is at its peak when fuel
injection has been completed and combustion is
taking place. Power is delivered to the crankshaft
as the piston is driven downward by the expanding
gases in the cylinder. Power delivery ends when
the exhaust valve opens.
After the exhaust valve opens, the piston
continues downward to BDC and then upward in
the EXHAUST STROKE. The exhaust gases are
pushed out of the cylinder as the piston rises to
TDC, and the exhaust valve closes a few degrees
after TDC to ensure proper scavenging. The
crankshaft has made a complete revolution during
the power and exhaust strokes.
The intake valve opens a few degrees before
TDC near the end of the upward exhaust stroke
to aid in scavenging the cylinder. As the
crankshaft continues to rotate past TDC, the
INTAKE STROKE begins. The intake stroke
continues for the whole downward stroke and part
of the next upward stroke to take advantage of
the inertia of the incoming charge of fresh air.
The rest of the upward stroke is the COM-
PRESSION STROKE, which begins at the instant
of intake valve closing and ends at TDC FUEL
INJECTION may begin as much as 40° before
TDC and continue to TDC, thus completing the
power cycle and the second complete revolution
of the engine.
By showing an approximate ignition point in
place of fuel injection, figure 3-6 could easily
represent a timing diagram for a typical gasoline
engine.
For additional information on diesel fuel
injection system tests that can be made both in
the shop and in the field, refer to the
manufacturers service manual.
Two-Stroke-Cycle Engine Timing
Figure 3-7 shows a timing diagram of a two-
stroke-cycle diesel engine. This engine is typical
of the General Motors series, which uses a blower
to send fresh air into the cylinder and to clear out
the exhaust gases. The movement of the piston
itself does practically none of the work of intake
and exhaust, as it does in a four-stroke-cycle
engine. This fact is important to the mechanic in
detecting two-stroke-cycle diesel engine power
losses.
Beginning at TDC (fig. 3-7), the fuel has been
injected, and combustion is taking place. The
piston is driven down, and the power is delivered
to the crankshaft until the piston is just a little
more than halfway down. The exhaust valves (two
in each cylinder) open 92 1/2° after TDC. The
exhaust gases blow out through the manifold, and
the cylinder pressure drops off rapidly.
At 132° after TDC (48° before BDC), the
intake ports are uncovered by the downward
movement of the piston. Scavenging air under
blower pressure swirls upward through the
cylinder and clears the cylinder of exhaust gases.
This flow of cool air also helps to cool the cylinder
and the exhaust valves. Scavenging continues until
the piston reaches 44 1/2° after BDC. At this
point, the exhaust valves are closed. The blower
continues to send fresh air into the cylinder for
just a short time (only 3 1/2° of rotation), but
it is sufficient to give a slight supercharging effect.
The intake ports are closed at 48° after BDC,
and compression takes place during the remainder
of the upward stroke of the piston. Injection
begins at about 22 1/2° before TDC and ends
about 5° before TDC, depending on the engine
speed and load.
The whole cycle is completed in one revolution
of the crankshaft, and the piston is ready to
deliver the next power stroke.
Multiple-Cylinder Engines
Theoretically, the power stroke of a piston
continues for 180° of crankshaft rotation on a
four-stroke-cycle engine. Best results can be
obtained, however, if the exhaust valves are
opened when the power stroke has completed
about four-fifths of its travel. Therefore, the
period that power is delivered during 720° of
crankshaft rotation, or one four-stroke cycle, will
be 145° multiplied by the number of cylinders in
the engine. This may vary slightly according to
the manufacturers specifications. If an engine has
two cylinders, power will be transmitted for 290°
of the 720° necessary to complete the four events
of the cycle. The momentum of the flywheel
rotates the crankshaft for the remaining 430° of
travel.
3-6
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