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Back Preservation, Storage, and Depreservation of Vehicles and Equipment | Up Construction Mechanic Advanced - Construction methods and practices | Next Figure 1-4.—Sample Format for Specification for Scheduled Maintenance Inspections and Services. |
than that afforded by Level C preservation and
packaging.
Level C is the level of preservation that
protects adequately against corrosion, deteriora-
tion, and physical damage during shipment from
the supply source to the first receiving activity for
immediate use.
The proper level of preservation depends on
the availability of information on the probable
handling, shipping, storing units, and conditions
that the vehicles and equipment will undergo
before final issue to the command. Physical
characteristics of the vehicles and equipment must
also be considered.
An approved cleaning technique is a first in
preservation. The effectiveness of an applied
preservative may be measured by the quality of
the surface preparation. All corrosion and
contaminants have to be removed before a pre-
servative is applied.
No single cleaning method or material is
suitable for all cleaning situations. The selection
of a cleaning method, or combination of methods,
depends on one or more of these factors:
1. Material composition of part
2. Complexity of construction and assembly
3. Nature and extent of contaminants
4. Amount and age of equipment
5. Availability of cleaning materials and
equipment
Steam cleaning is suitable for removal of
greases, tar,
road deposits, and other
contaminants.
This process is particularly
adaptable to parts other than the ENGINE and
GEARCASE EXTERIORS of vehicles and
equipment that ordinarily would not be dis-
assembled before preservation. Engines and
gearcases should be cleaned by spraying with a
decreasing solvent, by allowing for solvent
penetration, and, finally, by flushing with a
clean petroleum solvent or by wiping with a clean
cloth.
Active storage means that complex equip-
ment is maintained in serviceable condition by the
operation of all components for brief periods at
regularly scheduled intervals. When lubricants are
redistributed, friction is reduced and deterioration
is prevented or reduced to a minimum. Only
unboxed automotive and construction equipment
is included in the active storage program.
Upon reactivation, material preserved and
packaged for storage or shipment requires
depreservation and servicing before use. Equip-
ment is to be lubricated under the manufacturers
instructions. Seals and closures should be
removed. Housings, casings, and other enclosures
should be drained of preservatives and refilled
with specified operating fluids before operation.
Those components that were removed for storage
should be reinstalled.
Upon activation, in equipment containing
piston-cylinder components, such as internal
combustion engines and air compressors, rotate
the crankshaft slowly with the throttle closed,
ignition off, and compression release lever (if so
equipped) in START position.
Avoid abrasives in removing preservatives.
Remove blocking, wiring, or strapping from
clutch levers or pedals secured in a partially
disengaged position. Adjust drive belts on which
tension has been released. Flush from the system
any corrosion inhibitor mixed with preservative
oil.
TECHNIQUES OF SCHEDULING
An effective and efficient maintenance pro-
gram requires the establishment and upkeep of
a preventive maintenance scheduling system and
a sound shop control procedure. According to
Management of Transportation Equipment,
NAVFAC P-300, vehicles and equipment are to
be scheduled for inspection and servicing
according to the time, mileage, or operating hours
prescribed by the manufacturers recommenda-
tions. As a minimum, the schedule is to ensure
that each vehicle is inspected for safety at least
every 12 months or 12,000 miles, whichever occurs
first. The schedule can be formulated by determin-
ing the estimated annual miles of each vehicle and
dividing by the manufacturers recommended
service interval. This will determine the number
of service intervals per year for each vehicle.
Dividing the number of working days per year
(252) by the number of service intervals per year
will develop the number of working days between
1-7
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