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Back Records and Reports | Up Construction Mechanic Advanced - Construction methods and practices | Next Techniques of Scheduling |
A shop repair order (SRO) is the transporta-
tion equivalent of the specific job order. It is
initiated by the control section inspector/estimator
or other specifically authorized personnel
designated by the equipment maintenance branch
supervisor. It is the authorizing document,
estimating form, and cost control record of
maintenance expenditures. Repair costs are
estimated in advance to ensure that costs stay
within economic limitations and to provide a
standard against which to measure job per-
formance and productivity of the mechanics.
Estimates for transportation repairs are taken
from commercial Flat Rate Manuals or estimating
guides. Labor costs and material costs are logged
on the SRO by shop personnel, and the completed
document then serves as a principal source of data
for transportation reports and analysis.
DEPTH OF MAINTENANCE,
REPAIR, AND OVERHAUL
The depth of maintenance, repair, and
overhaul is governed by many factors, mainly
economics. The goal is to provide the best service
available at the least possible costs.
The geographic location of an activity has a
great influence on the depth of maintenance,
repair, and overhaul that a maintenance shop
must perform. Maintenance costs must compare
with national standards. It is easy to see that an
activity near a large city, where many repair
services are available at commercial shops, is
limited as to the type of repairs allowed. Because
of the large volume of work, many of these
specialized commercial shops can perform services
at a reduced cost. When the commercial shop is
nearby, there are no appreciable transportation
or shipping costs to be added to the cost of
repairs. On the other hand, an activity located a
great distance from commercial sources of repair
services and supplies would be able to justify
doing its own major repairs because of the time,
need, and shipping charges involved in having the
work performed outside.
The size of an activity also governs the amount
and depth of maintenance, repair, and overhaul
services. Here, volume is the determining factor
that reduces the maintenance cost to a level
comparable to that of available commercial
facilities.
COST JUSTIFICATION
The Navy system of preventive maintenance,
implemented by the cost control system with its
accounting procedures and reports, is a continuing
justification for the transportation maintenance
shops existence. Costs must be justified unless
the work is highly classified or the geographical
location is extreme.
Remember that needed repairs alone do not
justify repair by the service maintenance shop.
PRESERVATION, STORAGE, AND
DEPRESERVATION OF VEHICLES
AND EQUIPMENT
There is more to storing vehicles and
equipment than merely driving them into open
areas, warehouses, or active storage. The process
of preparing vehicles and equipment for storage
is complex. It is important that you consider all
components of the equipment, as well as the basic
unit, to ensure efficient operation with a minimum
amount of work after storage. The objective of
preservation and storage is to provide efficient and
economical protection to components and equip-
ment from environmental and mechanical damage
during handling, shipment, and storage from the
time of original purchase until they are used.
NAVFAC P-434, Management and Operations
Manual for Construction Equipment Departments,
chapters 8 and 9 and appendix E, contains the
standards and guides for equipment preserva-
tion.
The three levels of preserving and packaging
equipment for storage are A, B, and C.
Level A is that level of preservation that will
protect adequately against corrosion, deteriora-
tion, and physical damage during shipment,
handling, indeterminate storage, and worldwide
redistribution.
Level B is the degree of preservation and
packaging that will protect adequately against
known conditions less hazardous than A. Level
B should be based on firmly established
knowledge of the shipment and storage conditions
and a determination that money will be saved.
This level requires a higher degree of protection
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