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Back Formwork | Up Builder Advanced - Construction manual for building structures | Next Pressure from Vertical Rate of Placement |
6-inch slab would produce a dead load of 6 by 12.5 or
75 pounds per square foot, excluding the weight of
forms. The recommended minimum construction live
load to provide for the weight of crew members and
equipment is 50 pounds per square foot of horizontal
projection. If powered concrete buggies are used in
concreting operations, it is recommended that 75
pounds per square foot be used as a minimum
construction live load.
Lateral Pressure
When concrete is placed in the form, it is in a
plastic state and behaves temporarily like a fluid,
producing a hydrostatic pressure that acts laterally on
the vertical forms. If concrete acted as a true liquid,
the pressure developed would be equal to the density
of the fluid (150 pounds per cubic foot is commonly
assumed for concrete) times the depth in feet to the
point at which the pressure was being considered.
However, plastic concrete is a mixture of solids and
water whose behavior only approximates that of a
liquid, and then for a limited time only. This lateral
pressure is comparable to a full-liquid head when
concrete is placed full height within the period
required for its initial set. With slower rates of placing,
concrete at the bottom of the forms begins to harden,
and the lateral pressure is reduced to less than
full-fluid pressure by the time concreting is completed
in the upper parts of the form.
The effective lateral pressure, a modified
hydrostatic pressure, has been found to be influenced
primarily by the rate of placing and the temperature of
the concrete mix. Other variables that have been found
to have an effect on lateral pressure include
consistency of concrete, amount and location of
reinforcement, vibration, maximum aggregate size,
and placing procedures. However, with usual
concreting practices, the range of the effects of these
variables is generally small and is either neglected or
compensated for in design tables.
Lateral Loads
Adequate lateral bracing is extremely important to
stability and safety in formwork construction; but all
too often, it is treated carelessly or even omitted
entirely. Formwork must be braced to resist all
foreseeable lateral loads, such as those imposed by
wind, dumping of concrete, or any other impact, such
as starting and stopping of equipment. There are many
types of braces that can be used to give forms stability.
The most common type is a diagonal member and
horizontal member nailed to a stud or wale. The
diagonal member should make a 45-degree angle with
the horizontal member. Additional bracing may be
added to the form by placing vertical members
(strongbacks) behind the wales or by placing vertical
members in the corner formed by the intersecting
wales.
WALL FORM DESIGN
Concrete forms must be constructed to resist the
pressure exerted on them by the freshly placed
concrete without deflection (side displacement)
beyond a specified maximum. This maximum is very
small; for a wall form, for example, the maximum
deflection of sheathing, studs, and wales is not over
1/270th of the span.
Placing concrete exerts a very considerable lateral
(side) pressure on the form sheathing. The pressure at
the bottom of the freshly placed concrete is greater
than that at the top and the pressure increases with the
height of the form.
When designing formwork, you must ensure that
the sheathing, the stud, and the waler spacing are
designed to a given pressure (vertical rate of
placement).
Vertical Rate of Placement
To determine the vertical rate of placement for
concrete wall forms, you divide the quantity of
concrete (mixer output) which is placed into the form
in an hour (in cubic feet) by the horizontal area of the
form space being filled. Suppose you are filling a wall
section for a wall 30 feet long by 12 inches thick. The
horizontal area would then be 30 square feet. See the
formula below.
Lets take the hourly rate of the 11 S mixer (11
cubic feet per load) which has an hourly output of 4 to
8 cubic yards or from 108 to 216 cubic feet (depending
on personnel) in a continuous operation. However, the
quantity of concrete placed in the form per hour will
depend on how continuous the mixer operation is and
how rapidly the mix is transferred from the mixer to
the form. This quantity you will have to determine
according to your knowledge and circumstances at the
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