| |
Back Material Estimates | Up Builder 3&2 Volume 01 - Construction manual for building structures | Next Workability |
wet by a rainstorm, the proportion of water in the mix
may have to be changed.
Measuring Aggregate
The accuracy of aggregate measurement by
volume depends upon the accuracy with which the
amount of bulking, caused by moisture in the
aggregate, can be determined. The amount of bulking
varies not only with different moisture contents but
also with different gradations. Fine sand, for
example, is bulked more than coarse sand by the same
moisture content. Furthermore, moisture content
itself varies from time to time, and a small variation
causes a large change in the amount of bulking. For
these and other reasons, aggregate should be
measured by weight rather than by volume whenever
possible.
To make grading easier, to keep segregation low,
and to ensure that each batch is uniform, you should
store and measure coarse aggregate from separate
piles or hoppers. The ratio of maximum to minimum
particle size should not exceed 2:1 for a maximum
nominal size larger than 1 inch. The ratio should not
exceed 3:1 for a maximum nominal size smaller than
1 inch. A mass of aggregate with a nominal size of
1 1/2 inches to 1/4 inch, for example, should be
separated into one pile or hopper containing
1 1/2-inch to 3/4-inch aggregate, and another pile or
hopper containing 3/4-inch to 1/4-inch aggregate. A
mass with a nominal size of 3 inches to 1/4 inch
should be separated into one pile or hopper containing
3-inch to 1 1/2-inch aggregate, another containing
1 1/2-inch to 3/4-inch aggregate, and a third
containing 3/4-inch to 1/4-inch aggregate.
Water-Cement Ratio
The major factor controlling strength, everything
else being equal, is the amount of water used per bag
of cement. Maximum strength is obtained by using
just the amount of water, and no more, required for
the complete hydration of the cement. As previously
mentioned, however, a mix of this type maybe too dry
to be workable. Concrete mix always contains more
water than the amount required to attain maximum
strength. The point for you to remember is that the
strength of concrete decreases as the amount of extra
water increases.
The specified water-cement ratio is the happy
medium between the maximum possible strength of
the concrete and the necessary minimum workability
requirements. The strength of building concrete is
expressed in terms of the compressive strength in
pounds per square inch (psi) reached after a 7- or
28-day set. This is usually referred to as probable
average 7-day strength and probable average
28-day strength.
SLUMP TESTING
Slump testing is a means of measuring the
consistency of concrete using a slump cone. The
cone is made of galvanized metal with an
8-inch-diameter base, a 4-inch-diameter top, and a
12-inch height. The base and the top are open and
parallel to each other and at right angles to the axis of
the cone (figure 6-4). A tamping rod 5/8 inch in
diameter and 24 inches long is also needed. The
tamping rod should be smooth and bullet-pointed. Do
not use a piece of reinforcing bar (rebar).
Samples of concrete for test specimens are taken
at the mixer or, in the case of ready-mixed concrete,
from the transportation vehicle during discharge. The
sample of concrete from which test specimens are
made should be representative of the entire batch.
Such samples are obtained by repeatedly passing a
scoop or pail through the discharging stream of
concrete, starting the sampling operation at the
beginning of discharge, and repeating the operation
until the entire batch is discharged. To counteract
segregation when a sample must be transported to a
test site, the concrete should be remixed with a shovel
until it is uniform in appearance. The job location
from which the sample was taken should be noted for
future reference. In the case of paving concrete,
Figure 6-4.-Measurement of slump.
6-11
|