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Back Figure 5-63.—Ferrule type of fuse. | Up Construction Electrician Basic - Electricity handbook for electricians | Next Figure 5-66.—Panelboard connections without excess wire. |
does not open immediately when an overload occurs.
The bimetallic element requires a short time (length
depends on the size of the overload) to respond to the
heat generated by the overload current.
A magnetic type of circuit breaker responds
instantaneously when an excess of current flows
through the breaker. A small electromagnet is used to
actuate the breaker mechanism. Whenever a
predetermined amount of current flows through the
electromagnet, enough magnetic flux is created to
attract a small armature. As the armature moves, the
breaker mechanism trips and opens the circuit.
The thermal-magnetic circuit breaker, as the name
implies, combines the features of both the thermal and
the magnetic types. Of the three, the thermal-magnetic
circuit breaker is preferred for general use. A small
overload actuates the bimetallic strip to open the circuit
on a time delay, while a large overload or short circuit
actuates the magnetic trip to open the circuit
instantaneously. Circuit breakers are rated in amperes
and volts the same as fuses and you select them on the
same basis. Circuit breakers are sealed units and no
attempt should be made to repair them or to adjust the
ampere capacity. A defective breaker must be removed
and replaced.
5-34
Circuit breakers that are to be used in circuits that
may pose an added hazard to the user are made with an
extra safety feature. This breaker is called a ground
fault circuit interrupter (GFCI). It is a thermal-magnetic
breaker with an additional internal circuit that detects a
current leak from the hot wire to ground and opens the
breaker if that current reaches a set amount. This
leakage cannot be more than 5 (±1) milliamperes
(thousandths of an ampere) to ground. Most of these
breakers have a test button that can be used to check the
GFCI to see if it will trip when there is a fault.
To install the GFCI, you connect the circuit hot wire
to the breaker the same as you do on a standard breaker.
The circuit neutral is connected to another terminal on
the GFCI instead of to the neutral bar in the panel. The
GFCI comes with an attached white neutral wire, which
you then connect to the neutral bar. The NEC© requires
that GFCIs be installed for several circuits used in the
home. These circuits include ALL 120-volt, single-
phase, 15- and 20-ampere receptacles in bathrooms,
garages, and outdoors. GFCIs may be used elsewhere
when there is a need for the added protection.
Now that we have discussed the various types of
panelboards, fuses, and circuit breakers, we need to
discuss panelboard connections. Once the circuits have
all been brought into the cabinet, the panelboard can be
mounted in the cabinet. Also, the neutral bar and the
equipment ground bar are attached to the cabinet. The
ground bar must be bonded to the cabinet by either a
bonding jumper or the more common method of
running a screw through the bar into the cabinet. The
equipment ground bar and the neutral bar are not
bonded together unless the panelboard also serves as the
service equipment.
Quite often the panelboard is not connected until
the interior wiring is done and the receptacles, switches,
and fixtures have been installed. The method of
attaching circuit conductors is based on conductor size
and type of terminals on the panelboard. Small
conductors, No. 10 and smaller, are normally looped
around a screw type of terminal. Larger conductors
may need to have terminal lugs, attached so the
connection can be made to screw terminals. Pressure
types of terminals are often provided for larger
conductors, neutral conductors, and equipment-
grounding conductors.
Conductors should be connected in a neat and
professional manner. In many cases, conductors are
connected with little excess wire. Conductors brought
in through the sides of the cabinet are connected directly
to the overcurrent device. Those brought in from the top
or bottom of the cabinet are bent neatly opposite the fuse
or circuit breaker to which they are to be attached and
cut just long enough to make a good connection, as
shown in figure 5-66. However, many experienced
electricians feel that this system of connecting
conductors is not necessarily the best, even though it
presents the most uncluttered look and leaves more
space around each conductor. These electricians usually
try to leave an end on each conductor that is equal to the
height plus the width of the cabinet. Each conductor is
run along the panel and looped back 180 degrees before
being connected to its fuse or circuit breaker. This
method is shown in figure 5-67. Little added material is
needed, and the extra length on the conductor permits it
to be switched to another terminal on the panel if
desired. Also, in the case of conductor breakage near
the terminal, the conductor can be reconnected easily.
The ungrounded conductors in a fuse panelboard
are connected directly to terminals on the bus bars. In a
circuit breaker panelboard, the underground conductors
are usually connected to the circuit breaker. The circuit
breaker is then inserted in the panelboard. In most
cases, the breaker is snapped into place and is held by
spring tension. Sometimes breakers are held in the
panelboard by a screw.
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