TM-10-4510-209-13-P

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TM-10-4510-209-13-P

Technical Manual Operator's, Unit and Direct Support Maintenance Manual (Including Repair Parts and Special Tools List)
WARNING SUMMARY
WARNING SUMMARY
WARNING SUMMARY
WARNING SUMMARY
LIST OF EFFECTIVE PAGES / WORK PACKAGES
Technical Manual Operator's, Unit and Direct Support Maintenance Manual (Including Repair Parts and Special Tools List) for Contanerized Latrine (CL) and Containerized Latrines System (CLS)
TABLE OF CONTENTS
TABLE OF CONTENTS cont'd
TABLE OF CONTENTS cont'd
TABLE OF CONTENTS cont'd
TABLE OF CONTENTS cont'd
HOW TO USE THIS MANUAL
Manual Organization and Page Numbering System
GENERAL INFORMATION
Figure
MAINTENANCE FORMS, RECORDS AND REPORTS
Placement of equipment in storage
LIST OF ABBREVIATIONS/ACRONYMS
SAFETY, CARE AND HANDLING
CHAPTER 1 DESCRIPTION AND THEORY OF OPERATION CONTERNERIZED LATRINE (CL) AND CONTAINERIZED LATRINE SYSTEM (CLS)
EQUIPMENT DESCRIPTION AND DATA
Environmental Control Unit (ECU)
Toilets
CONTAINERIZED LATRINE (CL)
CONTAINERIZED LATRINE SYSTEM (CLS)
DIFFERENCES BETWEEN MODELS
EQUIPMENT CONFIGURATION
THEORY OF OPERATION
Water Pumping System
CONTAINERIZED LATRINE SYSTEM (CLS)
CL WATER SYSTEM DISTRIBUTION DIAGRAM
CLS WATER SYSTEM DISTRIBUTION DIAGRAM
CHAPTER 2 OPERATOR INSTRUCTIONS CONTAINERIZED LATRINE (CL) AND CONTAINERIZED LATRINE SYSTEM (CLS)
DESCRIPTION AND USE OF OPERATOR CONTROLS AND INDICATORS
FRONT VIEW OF CL
REAR VIEW OF CL
FRONT VIEW OF CLS
REAR VIEW OF CLS
Water Supply Panel (CL)
Water Supply Panel (CLS)
POTABLE WATER VALVES (CL)
Potable Water Valves (CL)
POTABLE WATER VALVES (CLS)
Potable Water Valves (CLS)
Switches
Sump Pump Switch
Environmental Control Unit (CL/CLS)
Blackwater Valve (CLS only)
Freshwater Valve (CLS only)
CIRCUIT BREAKERS
Circuit Breaker Panel (CL)
Circuit Breaker Panel (CL only)
Circuit Breaker Panel (CLS)
Circuit Breaker Panel (CLS only)
Electrical Panel (CL only)
Electrical Panel (CLS only)
OPERATION UNDER USUAL CONDITIONS PREPARATION FOR USE
SITING REQUIREMENTS
UNPACKING
Figure
Open Cargo Doors
Unpack Latrine
Table 2. CL Packing Plan B.
Remove Vent Countersunk Plugs
Ground Latrine
Ground Latrine cont'd
Figure
Layout and Connect Cables
Install ECU
Install ECU cont'd
Connect Blackwater Disposal
Connect Freshwater Hose
BLACKWATER DISPOSAL
Installation of Sink Stand Doors
Loose Component Placement
OPERATION UNDER USUAL CONDITIONS - OPERATION
OPERATING PROCEDURES
Operation of Exhaust Fan
Operation of Water Heater
Operation of ECU
Operation of Commode
Operation of Sump Pump
Operation of Sump Pump
OPERATION UNDER USUAL CONDITIONS PREPARATION FOR MOVEMENT
PREPARATION FOR ADMINISTRATIVE STORAGE
Blackwater System
Freshwater System
Figure
Prepare ECU for Movement
Prepare ECU for Movement cont'd
Figure
Prepare Power Distribution System for Movement
Install Vent Countersunk Plugs
Inventory and Pack Latrine
Inventory and Pack Containerized Latrine (CL)
Table 4. CL Packing Plan B, Packing Inventory.
Pack Containerized Latrine Packing Plan A
Pack Containerized Latrine Packing Plan A cont'd
Pack Containerized Latrine Packing Plan A cont'd
Pack Containerized Latrine Packing Plan B
Pack Containerized Latrine Packing Plan B cont'd
Pack Containerized Latrine Packing Plan B cont'd
LABELS AND INSTRUCTION PLATES
OPERATION UNDER USUAL CONDITIONS PREPARATION FOR USE
SITING REQUIREMENTS
PREPARING THE LATRINE FOR OPERATION
Lifting
Unpack Latrine
Table 1. Inventory List for CLS.
Remove Vent Countersunk Plugs
Remove Vent Countersunk Plugs cont'd
Prepare Power Distribution System for Use
Prepare Power Distribution System for Use cont'd
Figure
Connect Cables
Install ECU
Install ECU cont'd
Install ECU cont'd
Blackwater Disposal
Set up 3,000-Gallon Water Tank
Connect Freshwater Hose
Freshwater Hose Connections
Installation of Sink Stand Doors
Loose Component Placement
OPERATION UNDER USUAL CONDITIONS - OPERATION
OPERATING PROCEDURES
Operation of Water Pump
Figure
Operation of Water Heater
Operation of ECU
Operation of Exhaust Fan
Operation of Commodes
Operation of Sump Pump Switch
Operation of Waste Holding Draft Inducer Fan
OPERATION UNDER USUAL CONDITIONS PREPARE FOR MOVEMENT
PREPARATION FOR ADMINISTRATIVE STORAGE
Blackwater
Figure
Freshwater
Figure
Prepare ECU for Movement
Prepare ECU for Movement cont'd
Prepare 30 GPM Water Pump for Movement
Install Toilet Straps
Prepare Power Distribution System for Movement
Install Vent Countersunk Plugs
Inventory and Pack Latrine
Inventory Containerized Latrine System
Pack Containerized Latrine System (CLS)
Pack Containerized Latrine System (CLS) cont'd
Pack Containerized Latrine System (CLS) cont'd
Pack Containerized Latrine System (CLS) cont'd
LABELS AND INSTRUCTION PLATES
Customs Plate
OPERATION UNDER UNUSUAL CONDITIONS
HIGH ALTITUDE CONDITIONS
Containerized Latrine System (CLS)
Position the 3,000-Gallon Water Tank cont'd
Position the 3,000-Gallon Water Tank cont'd
Insulate Hoses With Cold Weather Equipment
Create cover.
Figure
Wrap 4-inch Valve With Heat Trace
Operate the Cold Weather Equipment
DISASSEMBLE
Disassemble 3,000 Gallon Water Tank With Cold Weather Equipment
Disassemble 3,000 Gallon Water Tank With Cold Weather Equipment cont'd
Disassemble Heat Trace Assembly
CHAPTER 3 OPERATOR TROUBLESHOOTING PROCEDURES CONTAINERIZED LATRINE (CL) AND CONTAINERIZED LATRINE SYSTEM (CLS)
MALFUNCTION SYMPTOM INDEX
TROUBLESHOOTING PROCEDURES
Table 1. Main Power Troubleshooting Procedures.
Figure
Table 2. Interior Lighting Troubleshooting Procedures.
Containerized Latrine
Table 3. Exterior Lighting Troubleshooting Procedures.
Table 4. Hot Water Troubleshooting Procedures.
Figure
Table 5. Potable Water System Troubleshooting Procedures.
Figure
Figure
Table 6. Black Water System Troubleshooting Procedures.
Table 7. Sump Pump Troubleshooting Procedures.
Table 8. ECU Troubleshooting Procedures.
Containerized Latrine
Table 9. Draft Inducer Fan Troubleshooting Procedures.
Table 10. Exhaust Fan Troubleshooting Procedures.
Figure
Table 11. Commode Troubleshooting Procedures.
CHAPTER 4 OPERATOR MAINTENANCE INSTRUCTIONS FOR CONTERIZED LATRINE (CL) AND CONTAINERIZED LATRINE SYSTEM (CLS)
SERVICE UPON RECIEPT
INTRODUCTION TO PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS)
CLEANING
Waste Holding Tank
LEAKAGE DEFINITIONS FOR OPERATOR PMCS
PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS)
Figure
Table 1. Preventive Maintenance Checks and Services for Containerized Latrine (CL) & Containerized Latrine System (CLS) - cont'd
Figure
Table 1. Preventive Maintenance Checks and Services for Containerized Latrine (CL) & Containerized Latrine System (CLS) - cont'd
Figure
Table 1. Preventive Maintenance Checks and Services for Containerized Latrine (CL) & Containerized Latrine System (CLS) - cont'd
Table 1. Preventive Maintenance Checks and Services for Containerized Latrine (CL) & Containerized Latrine System (CLS) - cont'd
Figure
LUBRICATION INTERVALS
Operator Maintenance Containerized Latrine (CL) Conternerized Latrine System (CLS) CL/CLS Modified Cosntainer Service, Replace
CLS Shown
Replace the Urinal Strainer
INTERIOR WALLS AND PANELS REPAIR
CURTAINS REPLACE
Replace Chains
FLUORESCENT LIGHT BULBS REPLACE
Containerized Latrine
Replace Fluorescent Light Bulbs (Containerized Latrine System (CLS))
Figure
GROUNDING ROD ASSEMBLY INSPECT, REPLACE
Inspect the Grounding Rod Assembly
Figure
Figure
Replace the Grounding Rod Assembly
Replace the Grounding Rod Assembly cont'd
Figure
Figure
WASTEWATER TANK SERVICE
Figure
Figure
WASTEWATER TANK SERVICE
Clean Waste Holding Tank #2 During Waste Evacuation cont'd
HOSE ASSEMBLY INSPECT
Figure
ENVIRONMENTAL CONTROL UNIT (ECU) INSPECT, SERVICE, REPLACE
Inspect the Sealeze Brushes
SERVICE
Replace ECU Filter
COMMODE ASSEMBLY SERVICE
Figure
CABINET DOORS DOORS
Figure
COLD WEATHER EQUIPMENT INSERT, REPLACE
Figure
Inspect Re-circulating Hoses
Inspect the Bag Heater Assembly
Inspect the Heat Trace Cable
Inspect the Dark Cover
Replace the Heat Trace Hose Assembly
Figure
Replace the Bag Heater Assembly
Replace Re-circulating Hose
Replace a Dark Cover
CHAPTER 6 UNIT MAINTENANCE TROUBLESHOOTING PROCEDURES CONTAINERIZED LATRINE (CL) AND CONTAINERIZED LATRINE SYSTEM (CLS)
MALFUNCTION SYMPTOM INDEX
TROUBLESHOOTING PROCEDURES
Table 1. Main Power Troubleshooting Procedures.
Table 2. Water Supply Troubleshooting Procedures.
Table 3. Hot Water Troubleshooting Procedures.
Table 4. Water Pump Troubleshooting Procedures.
Table 5. ECU Troubleshooting Procedures.
Table 6. Sump Pump Troubleshooting Procedures.
Table 7. Drainage Plumbing Troubleshooting Procedures.
Table 8. Commode Troubleshooting Procedures.
CHAPTER 6 UNIT MAINTENANCE INSTRUCTIONS CONTAINERIZED LATERINE (CL) AND CONTAINERIZED LATRINE SYSTEM (CLS)
SERVICE UPON RECIEPT
INTRODUCTION TO PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS)
LEAKAGE DEFINITIONS FOR UNIT PMCS
PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS)
LUBRICATION INTERVALS
4-INCH COUNTERSUNK PLUG REPLACE
MODIFIED FOLDING STEPS REPLACE
DISPENSERS REPLACE
Figure
Replace Paper Towel Dispenser
Replace Toilet Paper Dispenser (CL only)
Replace Toilet Paper Dispenser (CLS only)
FLOOR MAT REPLACE
Figure
TIEDOWN PROVISIONS REPLACE
Replace Deck Tie Downs (CL only)
HOOKS AND BRACKETS REPLACE
Replace Brackets
GENDER SIGNS INSPECT, REPLACE
Replace the Gender Sign
Replace the Gender Sign Snap Tight Fastener
DRAFT INDUCER FAN TEST, REPLACE
Figure
Replace the Draft Inducer Fan
Replace
EXHAUST FAN TEST, REPLACE
Test the Exhaust Fan cont'd
Replace Exhaust Fan
Figure
DOOR HINGE AUTO CLOSE ADJUST, REPLACE
Adjust Door Closing Speed
Adjust Door Latching Speed
Adjust Backcheck
Adjust Hold Open Arm
Replace Door Closing Mechanism
Figure
ELECTRICAL SYSTEM TEST, REPLACE
Figure
Figure
Test Water Pump Switch (CLS only) and Interior Light Switch
Figure
Test Sump Pump Switch
Test
Replace Toggle Switch
Figure
Replace Water Pump Switch (CLS only) and Interior Light Switch
Figure
Replace Sump Pump Switch
BALLAST REPLACE
Replace Ballast cont'd
Figure
Figure
EXTERIOR INCANDESCENT LIGHT ASSEMBLY TEST, REPLACE
Test the Exterior Light Fixture
Replace Light Bulb
Replace Light Fixture
Figure
ELECTRICAL OUTLETS TEST, REPLACE
Test Exterior GFCI Outlet (CLS only) cont'd
Test Electrical Panel Convenience Outlets (CLS only)
Figure
Test Interior GFCI
Figure
Test Water Supply Pump Outlet (CLS only)
Figure
Test ECU Outlet
Figure
Test Sump Pump Outlet
Figure
Replace Exterior GFCI Convenience Outlet (CLS only)
Replace Electrical Panel Convenience Outlet (CLS only)
Replace Interior GFCI
Replace Water Supply Pump Outlet (CLS only)
Replace ECU Outlet
Replace Sump Pump Outlet
Figure
P-TRAP SERVICE, REPLACE
Figure
Replace the P-Traps
WASTEWATER TANK SERVICE
Figure
HOSE ASSEMBLY REPLACE
Replace Damaged Hoses
ENVIRONMENTAL CONTROL UNIT (ECU) TEST
Figure
ENVIRONMENTAL CONTROL UNIT (ECU) REPLACE
Figure
ENVIRONMENTAL CONTROL UNIT (ECU) OPENING REPLACE
Door Assembly Brace
Replace the Slam Latch
Replace the Ball Transfer
COMMODE ASSEMBLY REPLACE
Replace Commode Operating Pedal cont'd
Replace the Water Module
Figure
Replace the Flange Seal
Figure
Replace Commode, Thetford Aqua Magic Galaxy Model (CL only)
Figure
Replace Commode, Thetford Bravura Model
Figure
FAUCETS SERVICE, REPLACE
Figure
Replace Faucet
Figure
WATER HEATER ASSEMBLY TEST, REPLACE
Figure
Replace Strap
Figure
Replace the Heater Element
Figure
Replace the Hot Water Heater
Replace the Hot Water Heater cont'd
Replace the Hot Water Heater cont'd
30 GPM INTERNAL WATER PUMP ASSEMBLY TEST, SERVICE, ADJUST, REPLACE
Figure
Test Power Cord
Figure
Test Water Pump Pressure Tank
Figure
Test the Water Pump Motor
Figure
Service the 1 ½-inch Y Strainer
Figure
Service Water Pump Pressure Tank
Figure
Adjust Pressure Switch
Figure
Figure
Replace Brass Fittings
Replace Pressure Gauge
Figure
Replace Power Cord
Figure
Replace the Pressure Tank
Figure
Figure
Replace the Pressure Switch
Figure
Figure
SUMP PUMP ASSEMBLY TEST, REPLACE
Figure
Replace Sump Pump
Replace Sump Pump cont'd
Replace Sump Pump cont'd
Figure
COLD WEATHER EQUIPMENT TEST
Figure
Test the Extension Cord
Test the Heat Trace Cable
Test the Bag Heater Assembly
CHAPTER 7 DIRECT SUPPORT MAINTENANCE CONTAINERIZED (CL) AND CONTAINERIZED LATRINE SYSTEM (CLS)
MAINTENANCE PROCEDURES
4-INCH COUNTERSUNK PLUG REPLACE
CIRCUIT BREAKER ASSEMBLY TEST, REPLACE
Test Circuit Breaker cont'd
Figure
Replace Circuit Breaker
Figure
POWER ENTRY PANEL TEST, REPLACE
Test Power Input Receptacle cont'd
Test Power Entry Receptacle Assembly (Wiring Harness)
Figure
Replace Power Input Receptacle
Replace Power Entry Receptacle Assembly (Wiring Harness)
Replace Power Entry Receptacle Assembly (Wiring Harness) cont'd
Figure
POWER INPUT RECEPTACLE TEST, REPLACE
Test Power Panel Receptacles cont'd
Replace Receptacle
Containerized Latrine (CL)
Replace Power Panel Wire Harness
Replace Power Panel Wire Harness cont'd
FRESH-WATER PIPES REPAIR, REPLACE
Replace Flex Hose
Replace PVC Ball Valves
Figure
Replace a Spigot (Boiler Drain Valve)
Figure
ENVIRONMENTAL CONTROL UNIT (ECU) REPLACE
Replace ECU cont'd
Figure
Figure
30 GPM WATER PUMP ASSEMBLY REPAIR, REPLACE
Figure
Replace the Freshwater Pump
Replace the Freshwater Pump cont'd
Replace the Freshwater Pump cont'd
Replace the Freshwater Pump cont'd
Replace the Freshwater Pump cont'd
Figure
Figure
WASTEWATE VALVE ASSEMBLY REPAIR
Repair the Blackwater Valve Assembly cont'd
BACKFLOW PREVENTION DEVICE TEST, SERVICE, REPLACE
Test Operation of Pressure Differential Relief Valve
SERVICE
SERVICE cont'd
REPLACE
CHAPTER 8 SUPPORTING INFORMATION CONTAINERIZED LATRINE (CL) AND CONTAINERIZED LATRINE SYSTEM (CLS)
REFERENCES
MAINTENANCE ALLOCATION CHART (MAC) INTRODUCTION
Remove/Install
Explanation of Columns in the MAC
Explanation of Columns in the Tools and Test Equipment Requirements
MAINTENANCE ALLOCATION CHART (MAC)
Table 1. Maintenance Allocation Chart for CL/CLS Continued.
Table 1. Maintenance Allocation Chart for CL/CLS Continued.
Table 1. Maintenance Allocation Chart for CL/CLS Continued.
Table 1. Maintenance Allocation Chart for CL/CLS Continued.
Table 1. Maintenance Allocation Chart for CL/CLS Continued.
Table 1. Maintenance Allocation Chart for CL/CLS Continued.
Table 2. Tools and Test Equipment Requirements for CL/CLS.
REPAIR PARTS AND SPECIAL TOOLS LIST (RPSTL) INTRODUCTION
EXPLANATION OF COLUMNS IN THE REPAIR PARTS LIST AND SPECIAL TOOLS LIST WORK PACKAGES
Maintenance Code
Recoverability Code
Recoverability Code cont'd
EXPLANATION OF CROSS-REFERENCE INDEXES WORK PACKAGES FORMAT AND COLUMNS
HOW TO LOCATE REPAIR PARTS
Figure 1. Modified Cargo Container
GROUP 01 MODIFIED CARGO CONTAINER
Figure 2. Dispensers
GROUP 0103 DISPENSERS
Figure 3. Curtains
GROUP 0104 CURTAINS
Figure 4. Chains
GROUP 0105 CHAINS
Figure 5. Floor Mat
Figure 6. Tiedown Provisions
Figure 7. Hooks and Brackets
Figure 8. Countersunk Plugs
GROUP 0109 COUNTERSUNK PLUGS
Figure 9. Gender Signs
Figure 10. ECU Opening
GROUP 0111 ECU OPENING
Figure 11. Draft Inducer Fan
Figure 12. Exhaust Fan
Figure 13. Door Hinge Auto Close
Figure 14. Mirrors
GROUP 0115 MIRRORS
Figure 15. Power Entry Panel
GROUP 0201 POWER ENTRY PANEL
Figure 16. Circuit Breaker Assembly Sheet 1 of 2
Figure 16. Circuit Breaker Assembly Sheet 2 of 2
GROUP 0202 CIRCUIT BREAKER ASSEMBLY
Figure 17. Interior Fluorescent Light Assembly Sheet 1 of 2
Figure 17. Interior Fluorescent Light Assembly Sheet 2 of 2
GROUP 0203 INTERIOR FLUORESCENT LIGHT ASSEMBLY
Figure 18. Exterior Incandescent Light Assembly
GROUP 0204 EXTERIOR INCANDESCENT LIGHT ASSEMBLY
Figure 19. Electrical Outlets Sheet 1 of 2
Figure 19. Electrical Outlets Sheet 2 of 2
GROUP 0205 ELECTRICAL OUTLETS
Figure 20. Grounding Rod Assembly
Figure 21. Power Cables
GROUP 0207 POWER CABLES
Figure 22. Fresh-water Pipes Sheet 1 of 7
Figure 22. Fresh-water Pipes Sheet 2 of 7
Figure 22. Fresh-water Pipes Sheet 3 of 7
Figure 22. Fresh-water Pipes Sheet 4 of 7
Figure 22. Fresh-water Pipes Sheet 5 of 7
Figure 22. Fresh-water Pipes Sheet 6 of 7
Figure 22. Fresh-water Pipes Sheet 7 of 7
GROUP 0301 FRESH-WATER PIPES
GROUP 0301 FRESH-WATER PIPES
GROUP 0301 FRESH-WATER PIPES
Figure 23. 3K Collapsible Fabric Tank
GROUP 0303 3K COLLAPSIBLE FABRIC TANK
Figure 24. 2-Inch Ball Valve Assembly
Figure 25. Freshwater Hoses
GROUP 030501 FRESHWATER HOSES
Figure 26. Wastewater Hoses
Figure 27. 2-IN X 1 ½-IN Reducer
Figure 28. Valve Assembly Inline
GROUP 0306 VALVE ASSEMBLY INLINE
Figure 29. Environmental Control Unit (ECU)
Figure 30. Commode Assembly
GROUP 05 COMMODE ASSEMBLY
Figure 31. Urinal Assembly
Figure 32. Faucets
Figure 33. Sink Stand
GROUP 08 SINK STAND
Figure 34. Water Heater
GROUP 09 WATER HEATER
Figure 35. 30 GPM Internal Water Pump Assembly
GROUP 10 30 GPM INTERNAL WATER PUMP ASSEMBLY
Figure 36. Sump Pump
Figure 37. Wastewater Valve Assembly
Figure 38. Cold Weather Equipment
GROUP 13 COLD WEATHER EQUIPMENT
GROUP 99 BULK
SPECIAL TOOLS LIST
NATIONAL STOCK NUMBER (NSN) INDEX
PART NUMBER INDEX
PART NUMBER INDEX
PART NUMBER INDEX
COMPONENTS OF ITEM (COEI) AND BASIC ISSUE ITEMS (BII) LISTS
Explanation of Columns in the COEI List and BII List
Table 1. Components of End Item List.
Table 1. Components of End Item List Continued.
Table 1. Components of End Item List Continued.
Table 1. Components of End Item List Continued.
Table 1. Components of End Item List Continued.
Table 1. Components of End Item List Continued.
Table 1. Components of End Item List Continued.
Table 1. Components of End Item List Continued.
Table 1. Components of End Item List Continued.
Table 2. Basic Issue Items List.
Table 2. Basic Issue Items List - Continued
Table 2. Basic Issue Items List Continued.
ADDITIONAL AUTHORIZATION LIST (AAL)
Table 1. Additional Authorization List.
EXPENDABLE AND DURABLE ITEMS LIST
Table 1. Expendable and Durable Items List.
Table 1. Expendable and Durable Items List Continued.
Table 1. Expendable and Durable Items List Continued.
GLOSSARY
GLOSSARY cont'd
GLOSSARY
GLOSSARY
GLOSSARY
ALPHABETICAL INDEX
ALPHABETICAL INDEX
ALPHABETICAL INDEX
ALPHABETICAL INDEX
ALPHABETICAL INDEX
ALPHABETICAL INDEX
ALPHABETICAL INDEX
Distribution
These are the instructions for sending an electronic 2028
The Metric System and Equivalents
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TM-10-4510-209-13-P
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