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• TECHNICAL MANUAL
• WARNING SUMMARY
• WARNING SUMMARY (Cont)
• WARNING SUMMARY (Cont)
• WARNING SUMMARY (Cont)
• WARNING SUMMARY (Cont)
• WARNING SUMMARY (Cont)
• UNIT AND DIRECT SUPPORT MAINTENANCE MANUAL FOR CONTAINERIZED BATCH LAUNDRY (CBL)
• By Order of the Secretary of the Army:
• LIST OF EFFECTIVE PAGES/WORK PACKAGES
• TABLE OF CONTENTS
• TABLE OF CONTENTS (Cont)
• TABLE OF CONTENTS (Cont)
• HOW TO USE THIS MANUAL
• Chapter 1. GENERAL INFORMATION, EQUIPMENT DESCRIPTION, AND THEORY OF OPERATION CONTAINERIZED BATCH LAUNDRY
• UNIT AND DIRECT SUPPORT MAINTENANCE CONTAINERIZED BATCH LAUNDRY (CBL) GENERAL INFORMATION
• PREPARATION FOR STORAGE OR SHIPMENT
• LIST OF ABBREVIATIONS/ACRONYMS
• SAFETY, CARE, AND HANDLING
• EQUIPMENT DESCRIPTION AND DATA
• Figure 1. Containerized Batch Laundry (CBL) in Stowed Configuration.
• Table 1. Location and Description of Major Components.
• Table 1. Location and Description of Major Components ­ Continued.
• Table 1. Location and Description of Major Components ­ Continued.
• Table 1. Location and Description of Major Components ­ Continued.
• Table 1. Location and Description of Major Components ­ Continued.
• Table 1. Location and Description of Major Components ­ Continued.
• Table 1. Location and Description of Major Components ­ Continued.
• Table 1. Location and Description of Major Components ­ Continued.
• Table 1. Location and Description of Major Components ­ Continued.
• Table 1. Location and Description of Major Components ­ Continued.
• Table 1. Location and Description of Major Components ­ Continued.
• Table 1. Location and Description of Major Components ­ Continued.
• Table 1. Location and Description of Major Components ­ Continued.
• Table 1. Location and Description of Major Components ­ Continued.
• Table 1. Location and Description of Major Components ­ Continued.
• Table 1. Location and Description of Major Components ­ Continued.
• Table 1. Location and Description of Major Components ­ Continued.
• EQUIPMENT DATA
• THEORY OF OPERATION
• Source Water System
• Figure 3. Source Water System.
• Water Reuse System
• Figure 5. Water Reuse System.
• Graywater System
• Electrical System ­ Washer Side
• Electrical System ­ Dryer Side
• Programmable Logic Control (PLC)
• Figure 10. Programmable Logic Control.
• Automatic Soap Dispenser
• Boiler
• Ventilation and Climate Control
• Figure 14. Ventilation and Climate Control.
• Lighting
• Flow of Laundry
• Figure 16. Containerized Batch Laundry (CBL) Laundry Flow.
• Chapetr 2. UNIT MAINTENANCE TROUBLESHOOTING PROCEDURES CONTAINERIZED BATCH LAUNDRY
• TROUBLESHOOTING INDEX
• Table 2. PLC Malfunction Symptom Index.
• Table 4. Washer Malfunction Symptom Index.
• Table 7. Boiler Malfunction Symptom Index.
• TROUBLESHOOTING PROCEDURES ­ ELECTRICAL SYSTEM
• Table 1. Electrical Troubleshooting Procedures for Containerized Batch Laundry.
• Figure 2. No Electrical Power to any Equipment.
• Table 1. Electrical Troubleshooting Procedures for Containerized Batch Laundry - Continued.
• Table 1. Electrical Troubleshooting Procedures for Containerized Batch Laundry - Continued.
• Figure 4. No Electrical Power to Dryers.
• Table 1. Electrical Troubleshooting Procedures for Containerized Batch Laundry - Continued.
• Figure 6. Phase Sequencing Light not Lit.
• TROUBLESHOOTING PROCEDURES ­ PROGRAMMABLE LOGIC CONTROL (PLC)
• Table 1. PLC Troubleshooting Procedures for Containerized Batch Laundry.
• Figure 1. No Electrical Power to PLC.
• Table 1. PLC Troubleshooting Procedures for Containerized Batch Laundry - Continued.
• Table 1. PLC Troubleshooting Procedures for Containerized Batch Laundry - Continued.
• FIGURE
• Table 1. PLC Troubleshooting Procedures for Containerized Batch Laundry - Continued.
• Figure 6. F1 Bag Differential Pressure High on PLC Display.
• Figure 7. F2 Micron Differential Pressure High Alarm on PLC Display.
• Figure 8. F2 Micron Differential Pressure High Alarm on PLC Display.
• Figure 9. Carbon Filter Outlet Pressure Sensor Alarm on PLC Display.
• Figure 10. F3 Carbon Filter Differential Pressure High Alarm on PLC Display.
• Figure 11. F3 Carbon Filter Differential Pressure High Alarm on PLC Display.
• Figure 12. Reuse Loop Flow Sensor Failure Alarm on PLC Display.
• Figure 13. P3 Loop Flow Sensor Failure Alarm on PLC Display.
• Figure 14. P4 Loop Flow Sensor Failure Alarm on PLC Display.
• Figure 15. Waste Loop Flow Sensor Failure Alarm on PLC Display.
• Figure 16. Nano Outlet Pressure Sensor Failure Alarm on PLC Display.
• Figure 17. Nano Inlet Pressure Sensor Failure Alarm on PLC Display.
• Figure 18. Nano Filter Differential Pressure High Alarm on PLC Display.
• Figure 19. Nano Filter Differential Pressure High Alarm on PLC Display.
• Figure 20. P3 Pump Failure Alarm on PLC Display.
• Figure 21. P3 Pump Alarm on PLC Display.
• Figure 22. P4 Pump Alarm on PLC Display.
• Figure 23. P4 Pump Alarm on PLC Display.
• TROUBLESHOOTING PROCEDURES ­ PLUMBING
• Figure 1. No Source Water to CBL.
• Figure 2. WTS Hold Tank Overflows.
• Figure 3. WTS Hold Tank Overflows.
• Figure 4. Actuator Valve A-1.
• Figure 5. Nanofilter Feed Tank Overflows.
• Table 1. Plumbing Troubleshooting Procedure for Containerized Batch Laundry ­ Continued.
• Figure 7. Actuator A-3 and A-4.
• Figure 8. High Water Consumption in Full Reuse Mode.
• Figure 9. Pump P-1 Short Cycles ­ Pressure Switch.
• Figure 10. Pump P-1 Short Cycles ­ Check Valve.
• TROUBLESHOOTING PROCEDURES - WASHER
• Figure 1. Check Washer plugs and Receptacles.
• Figure 2. No Electrical Power to Washers.
• Figure 3. QD Fittings and Fill Valves on Washer.
• Figure 4. Didn't Fill Within Time Error on Washer.
• Figure 5. Check Pump and Circuit Breaker.
• Figure 6. Empty Error on Washer.
• Figure 7. Speed Detection Error on Washer.
• Figure 8. Washer Door will not Latch.
• Figure 9. Drum Rotates slowly or not at All.
• Figure 10. Washer Squeals during Operation.
• Figure 11. Level Sensor Tube and Washer Control Board.
• Figure 12. Washer Overfills.
• Figure 13. Snubbers and Shipping Brackets.
• Figure 14. Washer Knocks or shows Noticeable Imbalance Regardless of Load.
• TROUBLESHOOTING PROCEDURES ­ AUTOMATIC SOAP DISPENSER
• Figure 1. Water from Overflow Tube.
• Figure 2. Water from Overflow Tube.
• Table 1. Automatic Soap Dispenser Troubleshooting Procedures for Containerized Batch Laundry
• Figure 4. No Temperature Display.
• Table 1. Automatic Soap Dispenser Troubleshooting Procedures for Containerized Batch Laundry (Continued)
• Figure 6. Pump Runs but will not move any Fluid to the Washing Machine.
• Figure 7. Product Consumption too High.
• Figure 8. No Product Feed.
• Figure 9. No Product Feed.
• Figure 10. No Product Feed.
• TROUBLESHOOTING PROCEDURES - DRYER
• Figure 1. No Electrical Power to Equipment.
• Figure 2. No Electrical Power to Equipment.
• Figure 3. Increased Drying Time.
• Figure 4. Increased Drying Time.
• Figure 5. Drum doesn't Turn.
• Figure 6. Drum doesn't Turn.
• TROUBLESHOOTING PROCEDURES - BOILER
• Figure 1. No Electrical Power to Equipment.
• Table 1. Boiler Troubleshooting Procedures for Containerized Batch Laundry
• Figure 2. Boiler will not Light.
• Table 1. Boiler Troubleshooting Procedures for Containerized Batch Laundry
• Figure 3. Excessive Fuel Consumption/Excessive Smoke.
• Figure 4. Boiler Operating, doesn't Heat Washer/Soap Dispenser Water.
• Figure 5. Boiler Operating, doesn't Heat Reuse Water.
• Table 1. Boiler Troubleshooting Procedures for Containerized Batch Laundry ­ Continued.
• Figure 6. Boiler High Temp Alarm.
• Figure 7. Boiler Low Water Alarm.
• Table 1. Boiler Troubleshooting Procedures for Containerized Batch Laundry ­ Continued.
• Figure 8. Boiler Burner Cutout Alarm.
• Chapter 3. UNIT MAINTENANCE INSTRUCTIONS CONTAINERIZED BATCH LAUNDRY
• SERVICE UPON RECEIPT
• Preparation for Use Upon Receipt
• PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS), INTRODUCTION
• INSPECTION AND COMMON CHECKS-
• PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS), INCLUDING LUBRICATION INSTRUCTIONS
• Table 1. Preventive Maintenance Checks and Services (PMCS)
• Figure 3. Monthly PMCS ­ Washer Drive Belts.
• Figure 4. Monthly PMCS ­ Dryer Belts.
• Figure 5. Monthly PMCS - Burner.
• Figure 6. Annual PMCS ­ Interior Lighting.
• Figure 7. Annual PMCS ­ Washer Inlet Valves.
• CONTAINER ADJUST, REPLACE
• REPLACE
• Replace a Personnel Door
• Replace a Personnel Door Latch
• Replace a Personnel Door Filter Assembly
• Replace Tiedown Provisions
• LIGHTING, INTERIOR REPLACE
• Figure 1. Replace the Ballast.
• Replace the Battery (Blackout Lighting only)
• Figure 2. Replace the Battery.
• CIRCUIT BREAKER TEST, REPLACE
• Figure 1. Test Circuit Breakers ­ Main Panel.
• Figure 2. Test Circuit Breakers ­ Dryer Panel.
• TEST-CONTINUED
• Figure 3. Test Circuit Breakers ­ Main Panel.
• Figure 4. Test Circuit Breakers ­ Dryer Panel.
• REPLACE
• Figure 5. Replace Circuit Breakers ­ Main Panel.
• Figure 6. Replace Circuit Breakers ­ Dryer Panel.
• Figure 7. Replace Circuit Breakers ­ Main Panel.
• Figure 8. Replace Circuit Breakers ­ Dryer Panel.
• POWER INPUT RECEPTACLES TEST, REPLACE
• Figure 1. Test the Power Input Receptacle.
• Figure 2. Test the Power Input Receptacle.
• REPLACE
• Figure 4. Replace the Power Input Receptacle.
• Figure 6. Replace the Power Input Receptacle.
• PHASE MONITOR RELAY INSPECT, TEST, REPLACE
• Figure 1. Inspect the Phase Monitor Relay.
• Inspect the Phase Monitor Relay Fuses
• Figure 2. Inspect the Phase Monitor Relay Fuses
• TEST
• Figure 3. Test the Phase Monitor Relay Fuses.
• Replace the Phase Monitor Relay
• Replace the Phase Monitor Relay Fuse
• Figure 5. Replace the Phase Monitor Relay Fuses.
• PHASE INDICATORS REPLACE
• Figure 1. Replace the Phase Indicator Lights.
• LINE REACTOR INSPECT, TEST, REPLACE
• Figure 1. Inspect the Line Reactors.
• Test the Line Reactor
• Figure 2. Test the Line Reactors.
• Replace the Line Reactor
• Figure 3. Replace the Line Reactors.
• POWER OUTPUT RECEPTACLE TEST, REPLACE
• Figure 1. Test the Power Output Receptacle.
• Replace the Power Output Receptacle
• Figure 3. Replace the Power Output Receptacle.
• Figure 4. Replace the Power Output Receptacle.
• Figure 5. Replace the Power Output Receptacle.
• GFCI RECEPTACLES PUMP RECEPTACLES WASHER RECEPTACLES TEST, REPLACE
• TEST
• Figure 1. Test a Receptacle.
• Table 2. Circuit Breakers for Receptacles.
• Figure 2. Replace a Receptacle.
• EXHAUST FANS TEST, SERVICE, REPLACE
• Figure 1. Test the Exhaust Fan.
• Clean the Exhaust Fans
• REPLACE
• REPLACE-CONTINUED
• PROGRAMMABLE LOGIC CONTROL (PLC) TEST
• Figure 1. System Info Display.
• Analog Status
• Figure 3. Analog Status Screen.
• Digital Status
• Figure 5. Digital Status Screen.
• Test the Audible Alarm
• Test the Analog Output Module
• Figure 9. Test Analog Output Module.
• Test the Analog Input/Output Modules
• Figure 10. Test Analog Input/Output Module.
• Figure 11. Test PLC Controller.
• Figure 12. Test PLC Controller.
• Figure 14. Test PLC Controller.
• Test the DC Power Supply
• Figure 15. Test DC Power Supply.
• Test the Surge Arrestor
• Figure 16. Test Surge Arrestor.
• Test the Control Circuit Breaker
• Figure 17. Test Control Circuit Breaker.
• Test the Control Transformer
• Figure 19. Test the Control Transformer.
• Test a Contactor
• Figure 20. Test a Contactor.
• Test an Overload Relay
• Figure 21. Test an Overload Relay.
• Test a Control Relay
• Figure 23. Test a Control Relay.
• Test the Bypass Switches
• Figure 24. Test the Bypass Switches.
• Test the Emergency Stop
• Test the Electric Box Heater
• Figure 26. Test the Electric Box Heater.
• Test the Human Machine Interface (HMI)
• PROGRAMMABLE LOGIC CONTROL (PLC) REPLACE
• Figure 1. Replace Audible Alarm.
• Replace Analog Output Module
• Figure 2. Replace Analog Output Module.
• Replace Analog Input/Output Module
• REPLACE
• Replace PLC Controller
• Figure 4. Replace PLC Controller.
• Replace DC Power Supply
• Figure 5. Replace DC Power Supply.
• Replace Surge Arrestor
• Figure 6. Replace Surge Arrestor.
• Replace Human Machine Interface (HMI)
• Replace Control Circuit Breaker
• Figure 8. Replace Control Circuit Breaker.
• Replace the Control Transformer
• Replace the Contactors
• Replace an Overload Relay
• Figure 11. Replace an Overload Relay.
• Replace Control Relay
• Figure 13. Replace a Control Relay.
• Replace the Bypass Switches
• Figure 14. Replace the Bypass Switches.
• Replace the Emergency Stop
• Replace the Electric Box Heater
• Figure 16. Replace the Electric Box Heater.
• FLOW TRANSMITTER
• Figure 1. Replace a Flow Transmitter.
• PRESSURE TRANSMITTER
• Figure 1. Replace a Pressure Transmitter.
• WATER REUSE ACTUATOR VALVES TEST, REPLACE
• Figure 1. Test Actuator.
• Replace Actuator Valve Assembly
• Table 3. Valve Settings to Isolate and Drain Actuator Valve Assemblies.
• Figure 2. Replace the Actuator Valve Assembly.
• LEVEL SENSOR TEST, REPLACE
• Replace the Level Sensors
• Figure 3. Replace the Level Sensors.
• SYSTEM, WATER SERVICE, REPAIR, REPLACE
• Figure 1. Clean CPVC Check Valves.
• Clean Brass Check Valves V-17 and V-19
• Repair the PVC Plumbing
• Figure 3. Repair the PVC Plumbing.
• Replace PVC Hand Operated Ball Valves and Check Valves
• Figure 4. Replace PVC Hand Operated Valves and Check Valves.
• Replace PVC Hand Operated Gate Valves
• Figure 5. Replace PVC Hand Operated Gate Valves.
• Replace Copper/Brass Pipe Fittings
• Replace Brass Hand Operated Valves
• Figure 7. Replace Brass Hand Operated Valves.
• Replace Brass Check Valves
• Figure 8. Replace Brass Check Valves.
• Replace Internal Hoses
• WATER PANELS PANELS
• DRAINAGE TANKS REPAIR, REPLACE
• REPAIR
• Figure 1. Repair a Drainage Tank.
• Replace a Drainage Tank
• Replace a Drainage Tank (Cont)
• Figure 2. Replace a Drainage Tank.
• PUMPS, DRAINAGE, WTS/P-2 AND WASTE/P-5 TEST, REPLACE
• Figure 1. Test the Drainage Tank Pump Float.
• Test the Drainage Tank Pump Float Switch and Motor
• Figure 2. Test the Drainage Tank Pump Float Switch and Motor.
• Replace the Drainage Tank Pump Float
• Figure 3. Replace the Drainage Tank Pump Float.
• Replace a Drainage Tank Pump
• Figure 4. Replace the Drainage Tank Pump.
• Figure 5. Replace the Drainage Tank Pump.
• PUMP/P1, WATER SOURCE TEST, ADJUST
• Figure 1. Test the Pressure Switch and Pump.
• Test the Pressure Relief Valve
• Figure 2. Test the Pressure Relief Valve.
• ADJUST
• Adjust the Pressure Relief Valve
• Adjust the Expansion Tank Head Pressure
• PUMP/P1, WATER SOURCE
• REPLACE
• Figure 1. Replace the Pressure Switch.
• Replace the Pressure Relief Valve
• Figure 2. Replace the Pressure Relief Valve.
• Replace the Expansion Tank
• Figure 3. Replace the Expansion Tank.
• Replace the Pump Seal
• Figure 4. Replace the Pump Seal.
• Figure 5. Replace the Pump Seal.
• Figure 6. Replace the Pump Seal.
• REPLACE
• Figure 7. Replace the Pump Seal.
• Replace the Pump Impellor
• Figure 8. Replace the Pump Impellor.
• Figure 9. Replace the Pump Impellor.
• Figure 10. Replace the Pump Impellor.
• REPLACE-CONTINUED
• Figure 11. Replace the Pump Impellor.
• Replace the Pump Motor
• Figure 12. Replace the Pump Motor.
• Figure 13. Replace the Pump Motor.
• Figure 14. Replace the Pump Motor.
• REPLACE-CONTINUED
• Figure 15. Replace the Pump Motor.
• Replace the P-1 Pump Assembly
• Replace the P-1 Pump Assembly (Cont)
• Figure 16. Replace the P-1 Pump Assembly.
• PUMP/P-3, FILTRATION LOOP 1 TEST, REPLACE
• Figure 1. Test Pump P-3.
• Replace Pump Seal
• Figure 2. Replace Pump Seal.
• Replace Pump Impellor
• Figure 3. Replace Pump Impellor.
• Replace the Pump Motor
• Replace the Pump Motor (Cont)
• Figure 4. Replace the Pump Motor.
• Replace P-3 Pump Assembly
• Replace P-3 Pump Assembly (Cont)
• Replace P-3 Pump Assembly
• Figure 6. Replace the P-3 Pump Assembly.
• PUMP/P-4, FILTRATION LOOP 2 TEST, REPLACE
• Figure 1. Test Pump P-4.
• Replace the Pump Seal
• Figure 2. Replace the Pump Seal.
• Figure 3. Replace the Pump Seal.
• Replace the Pump Impellor Stack
• Figure 4. Replace the Pump Impellor.
• Figure 5. Conduit for P-4 Pump.
• Figure 7. Replace the Pump Impellor.
• Replace the Pump Motor
• Replace the Pump Motor (Cont)
• Figure 9. Replace the Pump Seal.
• Replace P-4 Pump Assembly
• Replace P-4 Pump Assembly (Cont)
• Figure 11. Replace P-4 Pump AssemTM 10- 75Fup IA 3IA 2(u)-0.]mp 6 Tfau 160ofau 1
• NANOFILTERS REPLACE
• Figure 1. Replace Nanofilter Cartridges.
• Replace Nanofilter Cartridges
• Figure 2. Replace Nanofilter Cartridges.
• Figure 3. Close Drain Valves.
• TANKS, WATER REUSE HOLDING SERVICE, REPAIR, REPLACE
• Figure 1. Clean the Water Reuse Holding Tank Sight Glass.
• Repair the Water Reuse Holding Tanks
• Repair the Water Reuse Holding Tanks (Cont)
• Figure 2. Repair the Water Reuse Holding Tanks.
• Replace the Water Reuse Holding Tank Sight Glass
• Figure 3. Replace the Water Reuse Holding Tank Sight Glass.
• Replace the Reuse Water Temperature Gauge
• Replace the Water Reuse Holding Tanks
• Figure 5. Replace the Water Reuse Holding Tanks.
• WASHER REMOVE/ INSTALL
• Figure 1. Remove the Washer.
• Figure 2. Closing Valves to Remove the Washer.
• Remove the Washer
• Install the Washer
• Figure 4. Install the Washer.
• Figure 5. Install the Washer.
• Figure 6. Install the Washer.
• ASSEMBLY, DOOR LOCK TEST, REPLACE
• Figure 1. Test the Door Unlocked Switch.
• Test the Door Latched Switch
• Figure 2. Test the Door Latched Switch.
• Test the Door Locked Switch
• Figure 3. Test the Door Locked Switch.
• Test the Door Lock Solenoid
• Figure 4. Test the Door Lock Solenoid.
• Replace the Door Handle Assembly
• Figure 6. Replace the Door Handle Assembly.
• Replace the Door Unlocked Switch
• Figure 7. Replace the Door Unlocked Switch.
• Replace the Door Latched Switch
• Figure 8. Replace the Door Latched Switch.
• Replace the Door Locked Switch
• Figure 9. Replace the Door Locked Switch.
• Replace the Door Lock Solenoid
• Figure 10. Replace the Door Lock Solenoid.
• VALVE, REUSE PUMP DUMP TEST, REPLACE
• Figure 1. Test the Washer Reuse Tank Dump Valve.
• REPLACE
• Figure 2. Replace the Washer Reuse Tank Dump Valve.
• VALVES, SOURCE WATER INLET WASHER 3-WAY VALVE TEST, SERVICE, REPLACE
• Figure 1. Test the Washer Water Inlet Valve (2-Way Valve).
• Test the Washer 3-Way Valve
• Figure 2. Test the Washer 3-Way Valve.
• SERVICE
• SERVICE-CONTINUED
• Figure 3. Service the Strainers.
• Figure 4. Service the Washer Water Inlet Valve (2-Way Valve).
• REPLACE
• Figure 5. Replace the Washer Water Inlet Valve (2-Way Valve).
• Figure 6. Replace the Washer Water Inlet Valve (2-Way Valve).
• Replace the Washer 3-Way Valve
• Replace the Washer 3-Way Valve (cont)
• Figure 7. Replace the Washer 3-Way Valve.
• Figure 8. Replace the Washer 3-Way Valve.
• CONTROLS, WASHER TEST, REPLACE
• Figure 1. Test the Microprocessor Board Fuse.
• Figure 1. Test the Microprocessor Board Fuse.
• Figure 2. Test the Soap Dispenser Printed Circuit Board.
• Replace the Microprocessor Display
• Figure 3. Replace the Microprocessor Display.
• Replace the Microprocessor Display Overlay
• Replace the Microprocessor Display Overlay (Cont)
• Figure 4. Replace the Microprocessor Display Overlay.
• Replace the Microprocessor Board
• Figure 5. Replace the Microprocessor Board.
• Replace the Microprocessor Board Fuse
• Replace the Soap Dispenser Printed Circuit Board
• Figure 7. Replace the Soap Dispenser Printed Circuit Board.
• Replace the Soap Dispenser Printed Circuit Board Fuse
• Figure 8. Replace the Soap Dispenser Printed Circuit Board.
• TUBE, LEVEL SENSING INSPECT, SERVICE, REPLACE
• Figure 1. Inspect the Level Sensing Tube.
• SERVICE
• REPLACE
• Figure 3. Replace the Level Sensing Tube.
• SENSOR, TEMPERATURE REPLACE
• REPLACE
• DETECTOR, SPEED
• REPLACE
• REPLACE-CONTINUED
• WASHER BALANCE SWITCH TEST, ADJUST, REPLACE
• Figure 1. Test the Washer Balance Switch.
• Figure 2. Test the Washer Balance Switch.
• ADJUST
• Figure 4. Adjust the Balance Switch.
• Replace the Washer Balance Switch
• Figure 5. Replace the Washer Balance Switch.
• SWITCH, EMERGENCY STOP TEST, REPLACE
• TEST
• REPLACE
• REPLACE-CONTINUED
• Figure 3. Replace the Washer Emergency Stop Switch.
• VALVE, MAIN DRAIN TEST, REPLACE
• Figure 1. Test the Washer Main Drain Valve.
• REPLACE
• Figure 2. Replace the Washer Main Drain Valve.
• VALVE, REUSE DRAIN TEST, REPLACE
• Figure 1. Test the Washer Reuse Drain Valve.
• REPLACE
• Figure 2. Replace the Washer Reuse Drain Valve.
• DRIVE, VARIABLE FREQUENCY TEST, REPLACE
• Test the Washer Variable Frequency Drive Cooling Fan
• Figure 2. Test the Washer Variable Frequency Drive Cooling Fan.
• Replace the Variable Frequency Drive
• Replace the Variable Frequency Drive
• Figure 4. Replace the Washer Variable Frequency Drive.
• Replace the Washer Variable Frequency Drive Cooling Fan
• Figure 5. Replace the Washer Variable Frequency Drive Cooling Fan.
• SHOCK ABSORBERS SPRINGS INSPECT, REPLACE
• Figure 1. Inspect the Washer Shock Absorbers.
• Inspect the Washer Springs
• Figure 2. Inspect the Washer Springs.
• Replace the Washer Shock Absorbers
• Replace the Washer Shock Absorbers (COnt)
• Replace the Washer Shock Absorbers
• Replace the Washer Springs
• Figure 4. Replace the Washer Front Springs.
• Figure 5. Replace the Washer Rear Springs.
• WASHER DRIVE BELTS INSPECT, ADJUST, REPLACE
• Figure 1. Inspect the Washer Drive Belts.
• Adjust the Washer Drive Belts
• Figure 2. Adjust the Washer Drive Belts.
• REPLACE
• Figure 3. Replace the Washer Drive Belts.
• MOTOR TEST, REPLACE
• Figure 1. Test the Washer Motor.
• Replace the Washer Motor
• Figure 2. Replace the Washer Motor.
• Figure 3. Replace the Washer Motor.
• Figure 4. Replace the Washer Motor.
• Figure 5. Replace the Washer Motor.
• Figure 6. Replace the Washer Motor.
• Figure 7. Replace the Washer Motor.
• FITTINGS, WASHER QD REPLACE
• Figure 1. Replace the Washer QD Fittings.
• DISPENSER, AUTOMATIC SOAP TEST, REPLACE
• Figure 1. Test the Solenoids.
• Test the Pump Motor
• Figure 2. Test the Pump Motor.
• REPLACE
• Figure 4. Replace the Thermistor.
• Replace a Solenoid
• Figure 5. Replace the Solenoids.
• Replace the Pump
• Figure 6. Replace the Pump.
• Replace the Automatic Soap Dispenser Control Module
• Figure 7. Replace the Automatic Soap Dispenser Control Module.
• Replace the Automatic Soap Dispenser
• Figure 9. Replace the Automatic Soap Dispenser.
• Figure 10. Replace the Automatic Soap Dispenser.
• Figure 11. Replace the Automatic Soap Dispenser.
• DRYER SWITCH, AIRFLOW TEST, ADJUST, REPAIR
• Figure 1. Test the Dryer Airflow Switch.
• Adjust the Dryer Airflow Switch
• Repair the Dryer Airflow Switch
• Figure 3. Repair the Dryer Airflow Switch.
• ASSEMBLY, LOADING DOOR CATCH ADJUST, REPLACE
• REPLACE
• DRYER CONTACTORS TEST, REPLACE
• TEST
• Test the Reversing Contactor
• Figure 2. Test the Reversing Contactor.
• Test the Heat Contactors
• Figure 3. Test the Heat Contactors.
• Replace the Fan Contactor
• Figure 4. Replace the Fan Contactor.
• Replace the Reversing Contactor
• Figure 5. Replace the Reversing Contactor.
• Replace a Heat Contactor
• Figure 6. Replace the Heat Contactors.
• DRYER TRANSFORMER TEST, REPLACE
• Figure 1. Test the Dryer Transformer Fuses.
• Test the Transformer
• Figure 2. Test the Dryer Transformer.
• Replace the Dryer Transformer Fuses
• Figure 3. Replace the Dryer Transformer Fuses.
• Replace the Dryer Transformer
• Figure 4. Replace the Dryer Transformer.
• CONTROLS, DRYER TEST, REPLACE
• Figure 1. Test the Dryer Lint Panel Switch.
• Test the Lint Compartment Thermistor
• Figure 2. Test the Lint Compartment Thermistor.
• Test the High Limit Thermostat
• Figure 3. Test the High Limit Thermostat.
• Test the Thermostat
• Figure 4. Test the Thermostat.
• Test the Dryer Door Switch
• Figure 5. Test the Dryer Door Switch.
• Test the Control Panel
• Test the Control Panel Fuses
• Replace the Dryer Lint Panel Switch
• REPLACE
• Replace the Lint Compartment Thermistor
• Figure 9. Replace the Lint Compartment Thermistor.
• Replace the High Limit Thermostat
• Replace the Thermostat
• Figure 11. Replace the Thermostat.
• Replace the Dryer Door Switch
• Figure 12. Replace the Dryer Door Switch.
• Replace the Control Panel
• Figure 13. Replace the Control Panel Display.
• Replace the Control Panel Display Overlay
• Replace the Control Panel Fuse
• SWITCH, EMERGENCY STOP TEST, REPLACE
• Figure 1. Test the Dryer Emergency Stop Switch.
• Figure 2. Test the Dryer Emergency Stop Switch.
• Replace the Dryer Emergency Stop Switch
• Figure 3. Replace the Dryer Emergency Stop Switch.
• Figure 4. Replace the Dryer Emergency Stop Switch.
• ELEMENTS, HEATING TEST, REPLACE
• Figure 1. Test the Dryer Heating Elements.
• Replace the Dryer Heating Elements
• Figure 2. Replace the Dryer Heating Elements.
• Figure 3. Replace the Dryer Heating Elements.
• DRYER BELTS, DRIVE INSPECT, ADJUST, REPLACE
• Figure 1. Inspect the Dryer Drive Belts.
• Adjust the Dryer Drive Belts
• Figure 2. Adjust the Dryer Drive Belts.
• Replace the Dryer Drive Belts
• Figure 3. Replace the Dryer Drive Belts.
• MOTOR, CYLINDER DRIVE MOTOR, FAN TEST, REPLACE
• TEST
• Test the Fan Motor
• Figure 2. Test the Fan Motor.
• Replace the Cylinder Drive Motor
• Figure 3. Replace the Cylinder Drive Motor.
• Replace the Fan Motor
• Replace the Fan Motor
• Figure 5. Replace the Fan Motor.
• CONTROLS, BURNER, AND BURNER TEST, SERVICE, ADJUST
• Figure 1. Test the Burner Motor.
• Test the Burner Transformer
• Figure 2. Test the Burner Transformer.
• Test the Thermostat
• Figure 3. Test the Thermostat.
• Test the High Temperature Cutout
• Figure 4. Test the High Temperature Cutout.
• Test the Low Water Cutoff
• Test the Low Water Cutoff (Cont)
• Figure 5. Test the Low Water Cutoff.
• SERVICE
• Clean the Fuel Pump Strainer
• Clean the CAD Cell
• Adjust the Thermostat
• Figure 9. Adjust the Thermostat.
• Adjust the High Temperature Cutout
• Figure 10. Adjust the High Temperature Cutout.
• Adjust the Burner Electrodes
• Figure 11. Adjust the Burner Electrodes.
• CONTROLS, BURNER, AND BURNER REPLACE
• REPLACE
• Figure 2. Replace the Motor.
• Replace Burner Nozzle
• Figure 3. Replace Burner Nozzle.
• Replace the Flame Retention Head
• Figure 4. Replace the Flame Retention Head.
• Replace the Fuel Pump Coupling
• Figure 5. Replace the Fuel Pump Coupling.
• Replace the Fuel Pump
• Figure 6. Replace the Fuel Pump.
• Replace the Transformer
• Figure 7. Replace the Burner Transformer.
• Replace the Burner Electrodes
• Figure 8. Replace the Burner Electrodes.
• Replace the Burner Controller
• Figure 9. Replace the Burner Controller.
• Replace the CAD Cell
• Figure 10. Replace the CAD Cell.
• Replace the Internal Fuel Hoses
• Replace the Fuel Filter
• Replace the Burner Assembly
• Figure 13. Replace the Burner Assembly.
• Figure 14. Replace the Burner Assembly.
• EXHAUST GAS SENSOR (AIR SWITCH) TEST, REPLACE
• Figure 1. Test the Exhaust Gas Sensor.
• Replace the Exhaust Gas Sensor
• Figure 2. Replace the Exhaust Gas Sensor.
• INDUCER, DRAFT TEST, REPLACE
• Figure 1. Test the Draft Inducer Motor.
• Replace the Draft Inducer
• Figure 2. Replace the Draft Inducer.
• Figure 3. Replace the Draft Inducer.
• HEAT EXCHANGER
• Figure 1. Replace the Heat Exchanger.
• COOLANT, RESERVOIR
• Figure 1. Replace the Coolant Reservoir.
• PUMP, CIRCULATION TEST, REPLACE
• Figure 1. Test the Circulation Pump Motor.
• Replace the Circulation Pump
• Figure 2. Replace the Circulation Pump.
• VALVES, MIXING
• Figure 1. Replace a Mixing Valve.
• VALVE, PRESSURE RELIEF
• Figure 1. Replace the Pressure Relief Valve.
• GAUGE, PRESSURE-TEMPERATURE
• Figure 1. Replace the Pressure-Temperature Gauge.
• CAP, PRESSURE REGULATING
• Figure 1. Replace the Pressure Regulating Cap.
• EQUIPMENT, COLD WEATHER TEST, REPLACE
• Test the Heat Tapes
• Figure 2. Test the Heat Tapes.
• Replace the Heat Tapes
• Figure 3. Replace the Heat Tapes.
• Replace the Air Compressor\
• Figure 4. Replace the Air Compressor.
• Chapter 4. DIRECT SUPPORT MAINTENANCE INSTRUCTIONS CONTAINERIZED BATCH LAUNDRY
• RAMP REPAIR
• Figure 1. Repair the Ramp.
• PANELS, WATER
• Figure 1. Replace the Water Panel Fittings.
• WASHER REPLACE
• Figure 1. Replace the Washer.
• DRYER
• Figure 1. Replace the Dryer.
• Figure 2. Replace the Dryer.
• REFERENCES
• Pamphlets
• MAINTENANCE ALLOCATION CHART (MAC) INTRODUCTION
• Maintenance Functions
• Explanation of Columns in the MAC
• Explanation of Columns in the Tools and Test Equipment Requirements
• Table 1. Maintenance Allocation Chart (MAC) for Containerized Batch Laundry.
• Table 1. Maintenance Allocation Chart (MAC) for Containerized Batch Laundry. (Cont)
• Table 1. Maintenance Allocation Chart (MAC) for Containerized Batch Laundry. (Cont)
• Table 1. Maintenance Allocation Chart (MAC) for Containerized Batch Laundry. (Cont)
• Table 1. Maintenance Allocation Chart (MAC) for Containerized Batch Laundry. (Cont)
• Table 1. Maintenance Allocation Chart (MAC) for Containerized Batch Laundry. (Cont)
• Table 1. Maintenance Allocation Chart (MAC) for Containerized Batch Laundry. (Cont)
• Table 1. Maintenance Allocation Chart (MAC) for Containerized Batch Laundry. (Cont)
• Table 2. Tools and Test Equipment for Containerized Batch Laundry.
• EXPENDABLE AND DURABLE ITEMS LIST
• Table 1. Expendable and Durable Items List.
• Table 1. Expendable and Durable Items List. (Cont)
• Table 1. Expendable and Durable Items List. (Cont)
• Table 1. Expendable and Durable Items List. (Cont)
• MANDATORY REPLACEMENT PARTS LIST
• GLOSSARY
• ALPHABETICAL INDEX
• ALPHABETICAL INDEX (cont)
• ALPHABETICAL INDEX (cont)
• ALPHABETICAL INDEX (cont)
• ALPHABETICAL INDEX (cont)
• ALPHABETICAL INDEX (cont)
• ALPHABETICAL INDEX (cont)
• ALPHABETICAL INDEX (cont)
• ALPHABETICAL INDEX (cont)
• ALPHABETICAL INDEX (cont)
• ALPHABETICAL INDEX (cont)
• ALPHABETICAL INDEX (cont)
• ALPHABETICAL INDEX (cont)
• ALPHABETICAL INDEX (cont)
• ALPHABETICAL INDEX (cont)
• ALPHABETICAL INDEX (cont)
• ALPHABETICAL INDEX (cont)
• ALPHABETICAL INDEX (Cont)
• These are the instructions for sending an electronic 2028
• Figure 1. Electrical System.
• Figure 2. Electrical System.
• Figure 3. Programmable Logic Control.
• Figure 4. Boiler.
• Figure 5. Lighting.
• The Metric System and Equivalents
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• TM-10-3510-226-23
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