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Air-Eligible Packaging Requirements
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TM-38-250 Transportation of Hazardous Material on Military Fixed and Rotary Wing Craft Manual
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Valve Protection

AFMAN 24-204(I)/TM 38-250/NAVSUP PUB 505/MCO P4030.19H/ DLAI 4145.3 35 11 DECEMBER 2001 -  Do not ship explosives that have been dropped any distance until inspected by qualified Munitions/EOD personnel. -    Air  terminal  personnel  must  not  repack  leaking  or  otherwise  damaged  shipments  of  explosives  and ammunition unless an ammunition inspector is present. -  Onward shipment of suspected or damaged explosives may be made provided the shipment is inspected, repacked, and certified to be in proper condition for safe transport.  Qualified personnel must sign the certification. - Propellants that are unstable, condemned, or deteriorated. - Nitroglycerin,  diethylene  glycol  dinitrate,  or  any  other  liquid  explosives  not  specifically  authorized  by attachment 5. - A loaded firearm except as authorized by chapter 3. - Fireworks that combine an explosive and a detonator. - Fireworks containing yellow or white phosphorus. - A toy torpedo whose outside dimension exceeds 23 mm (0.906 in), or a toy torpedo containing a mixture of potassium chlorate, black antimony (antimony sulphide), and sulphur if the weight of the explosive material in the device exceeds 0.26 g (0.01 oz). - Explosives specifically forbidden in table A4.1. HA3.3.1.2.     Explosive   Classification   Approval.     Explosives,   explosive   devices,   and   munitions,   including commercial and foreign, to be eligible for military air transportation must be either assigned a DoD classification or meet the provisions for transport without a DoD classification according to TB 700-2, NAVSEAINST 8020.8B, TO 11A-1-47,  DLAR  8220.1,  DoD  Ammunition  and  Explosive  Hazard  Classification  Procedures.      All  explosives assigned  a  National  Stock  Number  (NSN)  and  indexed  in  the  Joint  Hazard  Classification  System  (JHCS)  are approved  for  movement  by  military  controlled  aircraft.    Unless  listed  in  the  JHCS,  a  copy  of  the  classification approval  document  (final  or  IHC)  must  accompany  the  shipment.    A  copy  is  not  required  for  1.4S  munitions. Transport explosives not listed in the JHCS only under one of the following conditions: - Assigned a DoD final or interim hazard classification (IHC) by a DoD classification authority according to TB  700-2,  NAVSEAINST  8020.8B,  TO  11A-1-47,  DLAR  8220.1.    This  includes  foreign  owned  or manufactured explosives (except under the provisions of 3.12) and commercial fireworks. - Assigned a DOE final or interim hazard classification (IHC). - Assigned a DOT approved final hazard classification and EX number, and listed in Table A4.1, Column 7 (Special Provision) as "A69". - An explosive classified as 1.4S in accordance with a foreign issued CAA or Special Approval document. A3.3.1.3.  Explosive Safety.  Comply  with AFMAN 91-201 (Air Force), TM 9-1300-206 (Army), and NAVSEA OP 5 (Navy) for safety precautions, standards, and rules when operating in an environment with explosives. A3.3.2.  Class 2. A3.3.2.1.    Cylinder  Requirements.    Comply  with  Title  49  CFR  and  this  manual  for  shipping  compressed  gas cylinders, including safety relief devices.  Requirements covering cylinders also apply to spherical pressure vessels. Reference DLAR 4145.25/AR 700-68/ NAVSUPINST 4440.128B/MCO 10330.2B/AFR 67-12 for additional  data on compressed gas cylinders. - Cylinders or spherical pressure vessels must not contain gases or materials capable of combining chemically so  as  to  endanger  their  serviceability.    Make  sure all  cylinders,  including  closing  devices  and  cushioning materials, are in good condition so that their contents are well protected during transit. - Close   each   cylinder   containing   poisonous   materials   with   a   plug   or   valve   meeting   the   following requirements: - Each  plug  or  valve  must have  a  taper-threaded  connection  directly  to  the  cylinder  and  be  capable  of withstanding the test pressure of the cylinder. - Each  valve  must  be  of  the  packless  type  with  nonperforated  diaphragm,  except  that  for  corrosive materials, the valve may be of the packed type, provided the assembly is made gas-tight by means of a seal  cap  with  gasketed  joint  attached  to  the  valve  body  of  the  cylinder  to  prevent  loss  of  material through or past the packing. - Each valve outlet must be sealed by a threaded cap or threaded solid plug. - Cylinders, valves, plugs, outlet caps, luting, and gaskets must be compatible with each other and with the material.

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