TM-10-5410-228-24 Chemical Biologiocal Protective Shelter (CBPS) System NSN 5410-01-441-8054 (Green) (EIC:5ZT) NSN 5410-01-482-4633 (Tan) Manual

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081253

CHEMICAL BIOLOGICAL PROTECTIVE SHELTER (CBPS) SYSTEM
CARBON MONOXIDE
ELECTRICAL SHOCK
CIRCUIT BREAKERS
CHEMICAL BIOLOGICAL PROTECTIVE SHELTER (CBPS) SYSTEM cont'd
DISTRIBUTION STATEMENT A
LIST OF EFFECTIVE PAGES
TOTAL NUMBER OF PAGES FOR FRONT AND REAR MATTER IS 750 CONSISTING OF THE FOLLOWING: cont'd
REPORTING ERRORS AND RECOMMENDING IMPROVEMENTS
TABLE OF CONTENTS
TABLE OF CONTENTS cont'd
TABLE OF CONTENTS cont'd
TABLE OF CONTENTS cont'd
TABLE OF CONTENTS cont'd
TABLE OF CONTENTS cont'd
HOW TO USE THIS MANUAL
Static Mode
Chapter 1 INTRODUCTION
TABLE OF CONTENTS cont'd
Section I. GENERAL INFORMATION
SAFETY CARE AND HANDLING.
CORROSION PREVENTION AND CONTROL (CPC).
REFERENCE INFORMATION cont'd
Glossary.
Section II. EQUIPMENT DESCRIPTION AND DATA
Figure 1-1. ECV Modification (Sheet 1 of 2)
Figure 1-1. ECV Modification (Sheet 2 of 2)
LMS Modification
LOCATION AND DESCRIPTION OF MAJOR COMPONENTS Continued.
Figure 1-2. LMS Modification (Sheet 1 of 2)
Figure 1-2. LMS Modification (Sheet 2 of 2)
Electrical System
Figure 1-3. Electrical System
Figure 1-4. ECU
Figure 1-5. TQG and HMT
ABS
Figure 1-6. ABS
Figure 1-7. Recirculation Filter
EQUIPMENT DATA.
Section III. PRINCIPLES OF OPERATION
GENERAL Continued.
ELECTRICAL SYSTEM.
Figure 1-8. System Schematic (Sheet 1 of 5)
Figure 1-8. System Schematic (Sheet 2 of 5)
Figure 1-8. System Schematic (Sheet 3 of 5)
Figure 1-8. System Schematic (Sheet 4 of 5)
Figure 1-8. System Schematic (Sheet 5 of 5)
Chemical Sensor Circuit.
Power Distribution, External Power (TQG).
Regulated 24VDC Using INTERNAL or EXTERNAL Power.
Air and Hydraulic Fluid Temperature Sensing.
Rib Fan Circuit.
ELECTRICAL SYSTEM Continued.
Engine Oil Pressure Low Indicator.
Figure 1-9. Hydraulic Manifold
Table 1-1. Hydraulic Components
Table 1-1. Hydraulic Components cont'd
Figure 1-10. Static Mode, Internal Power, Vent Mode, Full NBC
Figure 1-11. Static Mode, Internal Power, Vent Mode, NBC Off
Figure 1-12. Static Mode, Internal Power, Vent Mode, Rib Fan On, Full NBC
Figure 1-13. Static Mode, Internal Power, Cool Mode, Full NBC
Figure 1-14. Static Mode, Internal Power, Cool Mode, NBC Off
Figure 1-15. Static Mode, Internal Power, Cool Mode, Rib Fan On, Full NBC
Figure 1-16. Static Mode, Internal Power, Cool Mode, Thermostat Open, Full NBC
Figure 1-17. Static Mode, Internal Power, Heat Mode, Full NBC
Figure 1-18. Static Mode, Internal Power, Heat Mode, NBC Off
Figure 1-19. Static Mode, Internal Power, Heat Mode, Rib Fan On, Full NBC
Figure 1-20. Static Mode, Internal Power, Heat Mode, Thermostat Open, Full NBC
Figure 1-21. Mobile Mode, Internal Power, Vent Mode, Full NBC
Figure 1-22. Mobile Mode, Internal Power, Cool Mode, Full NBC
Figure 1-23. Mobile Mode, Internal Power, Cool Mode, Thermostat Open, Full NBC
Figure 1-24. Mobile Mode, Internal Power, Heat Mode, Full NBC
Figure 1-25. Mobile Mode, Internal Power, Heat Mode, Thermostat Open, Full NBC
Figure 1-26. Static Mode, External Power, Vent Mode, Full NBC
Figure 1-27. Static Mode, External Power, Vent Mode, NBC Off
Figure 1-28. Static Mode, External Power, Rib Fan On, NBC Off
Figure 1-29. Static Mode, External Power, Cool Mode, NBC Off
Figure 1-30. Static Mode, External Power, Cool Mode, Rib Fan On, NBC Off
Figure 1-31. Static Mode, External Power, Cool Mode, Thermostat Open, NBC Off
Figure 1-32. Static Mode, External Power, Heat Mode, Full NBC
Figure 1-33. Static Mode, External Power, Heat Mode, NBC Off
Figure 1-34. Static Mode, External Power, Heat Mode, Rib Fan On, NBC Off
Figure 1-35. Static Mode, External Power, Heat Mode, Thermostat Open, NBC Off
Chapter 2 UNIT MAINTENANCE INSTRUCTIONS
TABLE OF CONTENTS - Continued
TABLE OF CONTENTS - Continued
Section I. LUBRICATION INSTRUCTIONS
INSTALLATION INSTRUCTIONS.
Section IV. UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS)
Table 2-1. Unit Level Preventive Maintenance Checks and Services for CBPS - Continued
Figure 2-1. Unit PMCS Location Diagram (Sheet 1 of 2)
Figure 2-1. Unit PMCS Location Diagram (Sheet 2 of 2)
Section V. UNIT LEVEL TROUBLESHOOTING PROCEDURES
UNIT LEVEL TROUBLESHOOTING PROCEDURES Continued.
NO POWER TO SYSTEM WITH ECV RUNNING NO AIR, NO LIGHTS, NO READINGS ON CONVERTOR
UNIT LEVEL TROUBLESHOOTING PROCEDURES Continued.
NO READINGS ON INVERTER MISSION PROFILE (MOBILE/STATIC) INDICATOR AND LMS LIGHTS ON
INVERTER INDICATOR LIGHTS ON, NO VOLTAGE TO OUTLETS.
INVERTER INDICATOR LIGHTS ON, NO VOLTAGE TO OUTLETS Continued.
EPG FAILURES.
EPG FAILURES. cont'd
UNIT LEVEL TROUBLESHOOTING PROCEDURES Continued.
ECV ENGINE IDLE SPEED DOES NOT CHANGE cont'd
ECV ENGINE IDLE SPEED DOES NOT CHANGE cont'd
ACTUATOR GOES FULL STROKE WHEN DC POWER IS TURNED ON
ERRATIC GOVERNOR OPERATION
FAST OSCILLATION OF GOVERNOR LINKAGE
NO AIR FLOW WHEN MISSION PROFILE SWITCH IS SET FOR STATIC MODE
NO AIR FLOW WHEN MISSION PROFILE SWITCH IS SET FOR STATIC MODE cont'd
NO AIR FLOW WHEN MISSION PROFILE SWITCH IS SET FOR STATIC MODE cont'd
NO AIR FLOW WHEN MISSION PROFILE SWITCH IS SET FOR STATIC MODE cont'd
NO AIR FLOW WHEN MISSION PROFILE SWITCH IS SET FOR STATIC MODE cont'd
NO AIR FLOW WHEN MISSION PROFILE SWITCH IS SET FOR STATIC MODE cont'd
NO AIR FLOW WHEN MISSION PROFILE SWITCH IS SET FOR STATIC MODE cont'd
NO AIR FLOW WHEN MISSION PROFILE SWITCH IS SET FOR STATIC MODE cont'd
NO AIR FLOW WHEN MISSION PROFILE SWITCH IS SET FOR STATIC MODE cont'd
NO AIR FLOW WHEN MISSION PROFILE SWITCH IS SET FOR STATIC MODE cont'd
NO AIR FLOW WHEN MISSION PROFILE SWITCH IS SET FOR STATIC MODE cont'd
NO AIR FLOW WHEN MISSION PROFILE SWITCH IS SET FOR STATIC MODE cont'd
NO AIR FLOW WHEN MISSION PROFILE SWITCH IS SET FOR STATIC MODE cont'd
NBC FAN `PRESSURE LOW' INDICATOR DOES NOT COME ON
NBC FAN `PRESSURE LOW' INDICATOR DOES NOT COME ON cont'd
NBC FAN `PRESSURE LOW' INDICATOR DOES NOT COME ON cont'd
NBC FAN `PRESSURE LOW' INDICATOR DOES NOT COME ON cont'd
NBC SHELTER PRESSURE GAGE DOES NOT RESPOND
NBC SHELTER PRESSURE GAGE DOES NOT RESPOND cont'd
AIR BEAMS DO NOT INFLATE WHEN `RIB FAN' SWITCH IS PRESSED
AIR BEAMS DO NOT INFLATE WHEN `RIB FAN' SWITCH IS PRESSED cont'd
AIR BEAMS DO NOT INFLATE WHEN `RIB FAN' SWITCH IS PRESSED cont'd
AIR BEAMS DO NOT INFLATE WHEN `RIB FAN' SWITCH IS PRESSED cont'd
RIB FAN DOES NOT TURN OFF WHEN RIB PRESSURE REACHES OR PASSES THE HIGH SET POINT OF THE GUAGE
RIB PRESSURE GAGE DOES NOT RESPOND (NO READING) WITH THE RIB FAN OPERATING.
NO AC POWER TO PERIPHERAL OUTLETS J1 THROUGH J4 ON REAR OF LMS
NO AC POWER TO PERIPHERAL OUTLETS J1 THROUGH J4 ON REAR OF LMS cont'd
NO AC POWER TO PERIPHERAL OUTLETS J1 THROUGH J4 ON REAR OF LMS cont'd
NO POWER TO SYSTEM WITH `EXT' POWER APPLIED.
NO POWER TO SYSTEM WITH `EXT' POWER APPLIED Continued.
NO POWER TO SYSTEM WITH `EXT' POWER APPLIED Continued.
NO POWER TO SYSTEM WITH `EXT' POWER APPLIED Continued.
CONVERTER INDICATOR LIGHTS ON.
SWITCH/INDICATOR DIM.
HYDRAULIC FLUID ALARM `DANGER LEVEL' SWITCH/INDICATOR LIGHTS
NO COOL AIR FLOW (STATIC MODE, INTERNAL POWER)
NO COOL AIR FLOW (STATIC MODE, INTERNAL POWER) cont'd
NO COOL AIR FLOW (STATIC MODE, INTERNAL POWER) cont'd
NO COOL AIR FLOW (STATIC MODE, INTERNAL POWER) cont'd
NO COOL AIR FLOW (STATIC MODE, INTERNAL POWER) cont'd
NO COOL AIR FLOW (STATIC MODE, INTERNAL POWER) cont'd
LOW OR FLUCTUATING AIR FLOW IN STATIC MODE WITH INTERNAL POWER OR EXTERNAL POWER, NBC OFF.
NO COOL AIR WHEN OPERATING IN MOBILE MODE `MOBILE' INDICATOR ON.
NO HOT AIR WITH INTERNAL (ECV) POWER `HYD OIL TEMP' ALARM OFF.
NO HOT AIR WITH INTERNAL (ECV) POWER `HYD OIL TEMP' ALARM OFF. cont'd
NO HOT AIR WITH INTERNAL (ECV) POWER `HYD OIL TEMP' ALARM OFF. cont'd
NO HOT AIR WITH INTERNAL (ECV) POWER `HYD OIL TEMP' ALARM OFF. cont'd
NO HOT AIR WITH INTERNAL (ECV) POWER `HYD OIL TEMP' ALARM OFF. cont'd
NO HOT AIR WITH INTERNAL (ECV) POWER `HYD OIL TEMP' ALARM OFF. cont'd
NO HOT AIR WITH INTERNAL (ECV) POWER `HYD OIL TEMP' ALARM OFF. cont'd
NO HOT AIR WHEN OPERATING WITH `EXT' (10 kW TQG) POWER.
NO HOT AIR WHEN OPERATING WITH `EXT' (10 kW TQG) POWER. cont'd
NO HOT AIR WHEN OPERATING WITH `EXT' (10 kW TQG) POWER. cont'd
NO HOT AIR WHEN OPERATING WITH `EXT' (10 kW TQG) POWER. cont'd
NO HOT AIR WHEN OPERATING WITH `EXT' (10 kW TQG) POWER. cont'd
NO HOT AIR WHEN OPERATING WITH `EXT' (10 kW TQG) POWER. cont'd
NO HOT AIR WHEN OPERATING WITH `EXT' (10 kW TQG) POWER. cont'd
NO HOT AIR WHEN OPERATING WITH `EXT' (10 kW TQG) POWER. cont'd
UNABLE TO OVERPRESSURIZE THE ABS ENCLOSURE, INTERNAL POWER, STATIC POSITION
UNABLE TO OVERPRESSURIZE THE ABS ENCLOSURE, INTERNAL POWER, STATIC POSITION cont'd
UNABLE TO OVERPRESSURIZE THE ABS ENCLOSURE, EXTERNAL POWER, STATIC POSITION
NO AIR FLOW WHEN MISSION PROFILE SWITCH IS SET FOR MOBILE MODE
NO AIR FLOW WHEN MISSION PROFILE SWITCH IS SET FOR MOBILE MODE cont'd
NO AIR FLOW WHEN MISSION PROFILE SWITCH IS SET FOR MOBILE MODE cont'd
NO AIR FLOW WHEN MISSION PROFILE SWITCH IS SET FOR MOBILE MODE cont'd
NO AIR FLOW WHEN MISSION PROFILE SWITCH IS SET FOR MOBILE MODE cont'd
NO AIR WHEN ESS CONTROL MODULE IS SET TO THE VENT MODE, MOBILE MODE, INTERNAL POWER
NO AIR WHEN ESS CONTROL MODULE IS SET TO THE VENT MODE, MOBILE MODE, INTERNAL POWER cont'd
NO AIR WHEN ESS CONTROL MODULE IS SET TO THE VENT MODE, MOBILE MODE, INTERNAL POWER cont'd
LEFT/RIGHT MAP LIGHT ON FORWARD CONTROL PANEL DOES NOT COME ON.
LEFT/RIGHT MAP LIGHT ON FORWARD CONTROL PANEL DOES NOT COME ON Continued.
LEFT/RIGHT MAP LIGHT ON FORWARD CONTROL PANEL DOES NOT COME ON Continued.
"SHELTER ALERT" INDICATOR DOES NOT COME ON AND BUZZER DOES NOT SOUND
AFT LAMP DOES NOT COME ON Continued.
FWD LAMP DOES NOT COME ON.
FWD LAMP DOES NOT COME ON. cont'd
ECV SHUTS DOWN OR DOESN'T START.
ECV SHUTS DOWN OR DOESN'T START Continued.
ECV SHUTS DOWN OR DOESN'T START Continued.
Section VI. UNIT MAINTENANCE PROCEDURES
CHEMICAL BIOLOGICAL PROTECTIVE SHELTER (CBPS) SYSTEM.
Figure 2-2. Compartment Guard Replacement
ECV Step Assembly Replacement.
LMS Step Assembly Replacement.
Hose Guard Replacement.
Figure 2-5. Hose Guard Replacement
Antenna Mount Hardware Replacement.
Figure 2-6. Antenna Base Hardware Replacement
ECV.
Figure 2-7. Thermostatic Switch Replacement
Oil Pressure Switch Replacement.
Figure 2-8. Oil Pressure Switch Replacement
Pintle Extension Replacement.
Taillight Bracket Replacement.
Tachometer and Tachometer Isolation Switch Replacement.
ECV Cab Tachometer Isolation Switch.
Figure 2-11. Tachometer and Tachometer Isolation Switch Replacement
Hydraulic Fluid Level Switch and Audible Alarm Replacement.
Hydraulic Fluid Level Switch and Audible Alarm Replacement Continued.
Figure 2-12. Hydraulic Fluid Level Switch and Audible Alarm Replacement
Pump System Belt Replacement.
Figure 2-13. Pump System Belt Replacement (Sheet 1 of 2)
Figure 2-13. Pump System Belt Replacement (Sheet 2 of 2)
Hydraulic Pump Replacement.
Hydraulic Pump Replacement Continued.
Installation
Hydraulic Pump Replacement Continued.
Figure 2-14. Hydraulic Pump Replacement (Sheet 1 of 3)
Figure 2-14. Hydraulic Pump Replacement (Sheet 2 of 3)
Figure 2-14. Hydraulic Pump Replacement (Sheet 3 of 3)
Alternator and Power Steering Belt Replacement.
Figure 2-15. Alternator and Power Steering Belt Replacement
Water Pump Replacement.
Figure 2-16. Water Pump Replacement
Alternator Replacement.
Figure 2-17. Alternator Replacement
Alternator Pulley Replacement.
Power Steering Pump Pulley and Bracket Replacement.
Figure 2-19. Power Steering Pump Pulley and Bracket Replacement
Vehicle Control Box Replacement.
Vehicle Control Box Replacement Continued.
Installation
Figure 2-20. Vehicle Control Box Replacement (Sheet 1 of 2)
Figure 2-20. Vehicle Control Box Replacement (Sheet 2 of 2)
EPG System Replacement.
EPG Actuator.
EPG System Replacement - Continued.
Calibration/Adjustment
Figure 2-21. EPG System Replacement (Sheet 1 of 4)
Figure 2-21. EPG System Replacement (Sheet 2 of 4)
Figure 2-21. EPG System Replacement (Sheet 3 of 4)
Figure 2-21. EPG System Replacement (Sheet 4 of 4)
LIGHTWEIGHT MULTIPURPOSE SHELTER (LMS).
Figure 2-22. ABS Cover Replacement
Block Assembly Replacement.
ABS and Retainer Replacement.
ABS and Retainer Replacement Continued.
ABS and Retainer Replacement Continued.
Figure 2-24. ABS and Retainer Replacement (Sheet 1 of 3)
Figure 2-24. ABS and Retainer Replacement (Sheet 2 of 3)
Figure 2-24. ABS and Retainer Replacement (Sheet 3 of 3)
Window Replacement.
Window Replacement Continued.
Figure 2-25. Window Replacement
LMS Strap and Ring Replacement.
Figure 2-26. LMS Strap and Ring Replacement (Sheet 1 of 4)
Figure 2-26. LMS Strap and Ring Replacement (Sheet 2 of 4)
Figure 2-26. LMS Strap and Ring Replacement (Sheet 3 of 4)
Figure 2-26. LMS Strap and Ring Replacement (Sheet 4 of 4)
Figure 2-27. LMS Relief Valve Replacement
Air Beam Inflation Replacement.
Remove nut (21) securing bulkhead fitting (20) to LMS.
Figure 2-28. Air Beam Inflation Replacement
Electrical Raceway Replacement.
Electrical Raceway Replacement Continued.
Figure 2-29. Electrical Raceway Replacement (Sheet 1 of 3)
Figure 2-29. Electrical Raceway Replacement (Sheet 2 of 3)
Figure 2-29. Electrical Raceway Replacement (Sheet 3 of 3)
Door Assembly Replacement.
Figure 2-30. Door Assembly Replacement
Ladder Replacement.
Figure 2-31. Ladder Replacement
Tailgate Replacement.
Figure 2-32. Tailgate Replacement
Driver or Passenger Seat and Back Removal.
Figure 2-33. Driver or Passenger Seat and Back Removal
Seat Belt Replacement.
Storage Box Repair.
Figure 2-35. Storage Box Repair
Figure 2-36. Screen Replacement
Forward Light Box Assembly Repair.
Assembly
Figure 2-37. Forward Light Box Assembly Repair
Rear Light Box Assembly Replacement.
Rear Light Box Assembly Replacement Continued.
Figure 2-38. Rear Light Box Assembly Replacement
Control Box Assembly Repair.
Disassembly cont'd
Control Box Assembly Repair Continued.
Figure 2-39. Control Box Assembly Repair (Sheet 1 of 3)
Figure 2-39. Control Box Assembly Repair (Sheet 2 of 3)
Figure 2-39. Control Box Assembly Repair (Sheet 3 of 3)
Relay Box Replacement.
Assembly
Figure 2-40. Relay Box Replacement
Converter Replacement.
Figure 2-41. Converter Replacement
Inverter Replacement.
Figure 2-42. Inverter Replacement
Rear Control Panel Component Replacement.
Rear Control Panel Component Replacement Continued.
Figure 2-43. Rear Control Panel Component Replacement
Cover Assembly Repair.
Disassembly
Cover Assembly Repair Continued.
Cover Assembly Repair Continued. cont'd
Cover Assembly Repair Continued.
Figure 2-44. Cover Assembly Repair (Sheet 2 of 3)
Figure 2-44. Cover Assembly Repair (Sheet 3 of 3)
Power Mode Selector Switch Replacement.
Figure 2-45. Power Mode Selector Switch Replacement
Pan Assembly Replacement.
Pan Assembly Replacement Continued.
Pan Assembly Replacement Continued.
Pan Assembly Replacement Continued.
Pan Assembly Replacement Continued.
Pan Assembly Replacement Continued.
Figure 2-46. Pan Assembly Replacement (Sheet 1 of 6)
Figure 2-46. Pan Assembly Replacement (Sheet 2 of 6)
Figure 2-46. Pan Assembly Replacement (Sheet 3 of 6)
Figure 2-46. Pan Assembly Replacement (Sheet 4 of 6)
Figure 2-46. Pan Assembly Replacement (Sheet 5 of 6)
Figure 2-46. Pan Assembly Replacement (Sheet 6 of 6)
Temperature Control Unit and Support Enclosure Replacement.
Support Enclosure Replacement.
Figure 2-47. Temperature Control Unit and Support Enclosure Replacement
Electrical Cable Replacement.
Comments
Electrical Cable Replacement Continued.
Cables in ECU.
Electrical Cable Replacement Continued.
Installation cont'd
Figure 2-48. Electrical Cable Replacement (Sheet 1 of 12)
Figure 2-48. Electrical Cable Replacement (Sheet 2 of 12)
Figure 2-48. Electrical Cable Replacement (Sheet 3 of 12)
Figure 2-48. Electrical Cable Replacement (Sheet 4 of 12)
Figure 2-48. Electrical Cable Replacement (Sheet 5 of 12)
Figure 2-48. Electrical Cable Replacement (Sheet 6 of 12)
Figure 2-48. Electrical Cable Replacement (Sheet 7 of 12)
Figure 2-48. Electrical Cable Replacement (Sheet 8 of 12)
Figure 2-48. Electrical Cable Replacement (Sheet 9 of 12)
Figure 2-48. Electrical Cable Replacement (Sheet 10 of 12)
Figure 2-48. Electrical Cable Replacement (Sheet 11 of 12)
Figure 2-48. Electrical Cable Replacement (Sheet 12 of 12)
Figure 2-49. Cable Wiring Diagrams (Sheet 1 of 18)
Figure 2-49. Cable Wiring Diagrams (Sheet 2 of 18)
Figure 2-49. Cable Wiring Diagrams (Sheet 5 of 18)
Figure 2-49. Wiring Diagram (Sheet 8 of 18)
Figure 2-49. Wiring Diagram (Sheet 11 of 18)
Figure 2-49. Wiring Diagram (Sheet 14 of 18)
Figure 2-49. Wiring Diagram (Sheet 16 of 18)
Figure 2-49. Wiring Diagram (Sheet 17 of 18)
Figure 2-49. Wiring Diagram (Sheet 18 of 18)
AC Power Protector Replacement.
Figure 2-50. AC Power Protector Replacement
EMERGENCY EXIT PANEL REPLACEMENT.
Figure 2-51. Emergency Exit Panel Replacement
Power Panel Repair.
Power Panel Repair - Continued.
Receptacle Panel Repair.
Receptacle Panel Repair Continued.
Figure 2-53. Receptacle Panel Repair
Sound Quilt Assembly Replacement.
Figure 2-54. Sound Quilt Assembly Replacement (Sheet 1 of 6)
Figure 2-54. Sound Quilt Assembly Replacement (Sheet 2 of 6)
Figure 2-54. Sound Quilt Assembly Replacement (Sheet 3 of 6)
Figure 2-54. Sound Quilt Assembly Replacement (Sheet 4 of 6)
Figure 2-54. Sound Quilt Assembly Replacement (Sheet 5 of 6)
Figure 2-54. Sound Quilt Assembly Replacement (Sheet 6 of 6)
Figure 2-55. Grab Handle Replacement
ENVIRONMENTAL CONTROL UNIT (ECU).
Condenser Coil Cover Assembly.
Figure 2-56. ECU Covers/Screens Replacement (Sheet 1 of 3)
Figure 2-56. ECU Covers/Screens Replacement (Sheet 2 of 3)
Figure 2-56. ECU Covers/Screens Replacement (Sheet 3 of 3)
Filter Replacement.
Drain/Fill Hydraulic System.
Fill
Figure 2-58. Drain/Fill Hydraulic System
Solenoid Valve Replacement.
Figure 2-59. Solenoid Valve Replacement
Hydraulic Manifold Valve Replacement.
Hydraulic Manifold Valve Replacement Continued.
Primary Hydraulic Pump Output Pressure and Relief Valve Adjustment cont'd
Speed Control Adjustment cont'd
Speed Control Adjustment cont'd
Speed Control Adjustment cont'd
Figure 2-60. Hydraulic Manifold Valve Replacement (Sheet 2 of 3)
Figure 2-60. Hydraulic Manifold Valve Replacement (Sheet 3 of 3)
Thermistor Replacement.
Figure 2-62. Overheat Switch Replacement
FRAME AND GENERATOR.
HMT Assembly Repair Continued.
Figure 2-63. HMT Assembly Repair (Sheet 1 of 3)
Figure 2-63. HMT Assembly Repair (Sheet 2 of 3)
Figure 2-63. HMT Assembly Repair (Sheet 3 of 3)
AIR BEAM SHELTER (ABS).
Repair
Figure 2-64. Dee Ring Patch
Window Film Replacement and Cleaning.
Cleaning
Air Beam Replacement.
Repair
Assembly
Figure 2-65. Air Beam Repair (Sheet 1 of 2)
Figure 2-65. Air Beam Repair (Sheet 2 of 2)
Inflation Manifold Replacement.
Repair
Figure 2-66. Inflation Manifold Replacement
Pressure Gage Assembly Repair.
Pressure Gage Assembly Repair Continued.
Figure 2-67. Pressure Gage Assembly Repair
Figure 2-68. Plastic Tubing Replacement
RECIRCULATION FILTER.
Axial Fan Impeller Replacement.
PORTABLE LIGHT SET TEST AND REPAIR.
Ballast Assembly Continued.
Figure 2-72. Ballast Assembly, Fuseholder and Switch Test
Figure 2-73. Switch Removal and Installation
Figure 2-74. Fuseholder Removal and Installation
Figure 2-75. Female Cable Assembly Removal and Installation
Figure 2-76. Male Cable Assembly Removal and Installation
Chapter 3 DIRECT SUPPORT MAINTENANCE INSTRUCTIONS
TABLE OF CONTENTS - Continued
Section I. GENERAL INFORMATION
Low Suction Line Pressure Is Accompanied by High Superheat.
Figure 3-1. Thermal Expansion Valve/Sensor Bulb
NO AIR CONDITIONING OR INSUFFICIENT COOLING.
NO AIR CONDITIONING OR INSUFFICIENT COOLING Continued.
NO AIR CONDITIONING OR INSUFFICIENT COOLING Continued.
NO AIR CONDITIONING OR INSUFFICIENT COOLING Continued.
NO AIR CONDITIONING OR INSUFFICIENT COOLING Continued.
NO AIR CONDITIONING OR INSUFFICIENT COOLING Continued.
HYDRAULIC SYSTEM INOPERATIVE OR HYDRAULIC DRIVE MOTORS NOT ABLE TO MAINTAIN MINIMUM SPEEDS
HYDRAULIC SYSTEM INOPERATIVE OR HYDRAULIC DRIVE MOTORS NOT ABLE TO MAINTAIN MINIMUM SPEEDS cont'd
HYDRAULIC SYSTEM INOPERATIVE OR HYDRAULIC DRIVE MOTORS NOT ABLE TO MAINTAIN MINIMUM SPEEDS cont'd
Section III. DIRECT SUPPORT MAINTENANCE PROCEDURES
Auxiliary Power Pack Replacement Continued.
Auxiliary Power Pack Replacement Continued.
Installation
Prime Hydraulic Pump
Figure 3-2. Auxiliary Power Pack (Sheet 1 of 2)
Figure 3-2. Auxiliary Power Pack (Sheet 2 of 2)
LIGHTWEIGHT MULTIPURPOSE SHELTER (LMS).
Figure 3-3. LMS Air Duct Replacement
Electrical Equipment Rack Replacement.
Electrical Cable Repair.
Figure 3-5. Wiring Diagram (Sheet 2 of 4)
Figure 3-5. Wiring Diagram (Sheet 3 of 4)
Figure 3-5. Wiring Diagram (Sheet 4 of 4)
ENVIRONMENTAL CONTROL UNIT (ECU).
Figure 3-6. R22 Refrigerant System Servicing (Sheet 1 of 10)
Figure 3-6. R22 Refrigerant System Servicing (Sheet 2 of 10)
Figure 3-6. R22 Refrigerant System Servicing (Sheet 3 of 10)
Figure 3-6. R22 Refrigerant System Servicing (Sheet 4 of 10)
Figure 3-6. R22 Refrigerant System Servicing (Sheet 5 of 10)
Figure 3-6. R22 Refrigerant System Servicing (Sheet 6 of 10)
Figure 3-6. R22 Refrigerant System Servicing (Sheet 7 of 10)
Pump Down System
Figure 3-6. R22 Refrigerant System Servicing (Sheet 9 of 10)
Figure 3-6. R22 Refrigerant System Servicing (Sheet 10 of 10)
Sound Guard Replacement.
Assembly
Installation
Figure 3-7. Sound Guard Replacement (Sheet 1 of 2)
Figure 3-7. Sound Guard Replacement (Sheet 2 of 2)
Recirculation Fan/Motor Replacement.
Installation
Installation cont'd
Recirculation Fan
Installation
Figure 3-8. Recirculation Fan/Motor Replacement
Condenser Fan
Condenser Hydraulic Motor
Installation
Figure 3-9. Condenser Fan/Motor Replacement
Rib Blower Replacement.
Assembly/Installation
Assembly/Installation
Figure 3-10. Rib Blower Replacement
Heater Element Assembly Replacement.
Figure 3-11. Heater Element Assembly Replacement
NBC Hydraulic Motor.
NBC Fan/Motor Repair Continued.
Installation cont'd
NBC Fan
Installation
Figure 3-12. NBC Fan/Motor Repair
Heater Coil Replacement.
Figure 3-13. Heater Coil Replacement
Evaporator Coil Replacement.
Figure 3-14. Evaporator Coil Replacement
Thermal Expansion Valve Replacement.
Removal
Installation cont'd
Figure 3-15. Thermal Expansion Valve Replacement
Hydraulic Tubing/Hoses Replacement.
Installation
Installation cont'd
Main Hydraulic Hoses.
Installation
Figure 3-16. Hydraulic Tubing/Hoses Replacement (Sheet 1 of 11)
Figure 3-16. Hydraulic Tubing/Hoses Replacement (Sheet 2 of 11)
Figure 3-16. Hydraulic Tubing/Hoses Replacement (Sheet 3 of 11)
Figure 3-16. Hydraulic Tubing/Hoses Replacement (Sheet 4 of 11)
Figure 3-16. Hydraulic Tubing/Hoses Replacement (Sheet 5 of 11)
Figure 3-16. Hydraulic Tubing/Hoses Replacement (Sheet 6 of 11)
Figure 3-16. Hydraulic Tubing/Hoses Replacement (Sheet 7 of 11)
Figure 3-16. Hydraulic Tubing/Hoses Replacement (Sheet 8 of 11)
Figure 3-16. Hydraulic Tubing/Hoses Replacement (Sheet 9 of 11)
Figure 3-16. Hydraulic Tubing/Hoses Replacement (Sheet 10 of 11)
Figure 3-16. Hydraulic Tubing/Hoses Replacement (Sheet 11 of 11)
R22 Refrigerant Pressure Tubes and Valves Replacement.
Removal
Installation
Figure 3-17. R22 Refrigerant Pressure Tubes and Valves Replacement (Sheet 1 of 2)
Figure 3-17. R22 Refrigerant Pressure Tubes and Valves Replacement (Sheet 2 of 2)
Filter/Drier Components and Valves Replacement.
Removal
Figure 3-18. Filter/Drier Components and Valves Replacement
R22 Refrigerant Receiver Tank and Valve Replacement.
Installation
Figure 3-19. R22 Refrigerant Receiver Tank and Valve Replacement
Compressor, Motor, Switch and Valve Replacement.
Installation
Hydraulic Motor.
Installation
Installation cont'd
Installation cont'd
Figure 3-20. Compressor, Motor, Switch and Valve Replacement
Condenser Coil/Oil Cooler Replacement.
Removal cont'd
Installation
Installation cont'd
Installation cont'd
Figure 3-21. Condenser Coil/Oil Cooler Replacement
Accumulator and Components Replacement.
Installation
Figure 3-22. Accumulator and Components Replacement
Hydraulic Manifold Replacement.
Disassembly
Assembly
Installation
Installation cont'd
Installation cont'd
Figure 3-23. Hydraulic Manifold Replacement (Sheet 1 of 2)
Figure 3-23. Hydraulic Manifold Replacement (Sheet 2 of 2)
Hydraulic Reservoir Filter Replacement.
Hydraulic Reservoir Replacement.
Disassembly
Assembly
Installation
Installation cont'd
Installation cont'd
Figure 3-25. Hydraulic Reservoir Replacement (Sheet 1 of 2)
Figure 3-25. Hydraulic Reservoir Replacement (Sheet 2 of 2)
ECU Replacement.
Disassembly
Assembly
Installation
Figure 3-26. ECU Replacement (Sheet 1 of 3)
Figure 3-26. ECU Replacement (Sheet 2 of 3)
Figure 3-26. ECU Replacement (Sheet 3 of 3)
ECU Drain Replacement.
Water Condensation Drain System.
Installation
Figure 3-27. ECU Drain Replacement (Sheet 1 of 2)
Figure 3-27. ECU Drain Replacement (Sheet 2 of 2)
IR BEAM SHELTER (ABS).
Figure 3-28. ABS and Door Fabric Repair (Sheet 1 of 3)
ABS and Door Fabric Repair Continued.
Figure 3-28. ABS and Door Fabric Repair (Sheet 2 of 3)
Buckles, Fasteners, and Webbing
Figure 3-28. ABS and Door Fabric Repair (Sheet 3 of 3)
TALP Airlock Door Assembly Repair.
Assembly
Inside Door Assembly.
Repair
Figure 3-29. TALP Airlock Door Assembly Repair (Sheet 1 of 2)
Figure 3-29. TALP Airlock Door Assembly Repair (Sheet 2 of 2)
Inner Ambulatory Airlock Door Assembly Repair.
Assembly
Repair
Figure 3-30. Inner Ambulatory Airlock Door Assembly Repair
Outer Ambulatory Airlock Door Assembly Repair.
Assembly
Figure 3-31. Outer Ambulatory Airlock Door Assembly Repair
Chapter 4 GENERAL SUPPORT MAINTENANCE INSTRUCTIONS
Appendix A REFERENCES
DA PAMPHLETS.
Appendix B MAINTENANCE ALLOCATION CHART (MAC)
EXPLANATION OF COLUMNS IN THE MAC, SECTION II.
EXPLANATION OF COLUMNS IN TOOL AND TEST EQUIPMENT REQUIREMENTS, SECTION III.
Section II. MAINTENANCE ALLOCATION CHART FOR CBPS
Push Button Switch
Auxiliary Power Pack Assembly
Alternator
Lighting Fixture
Hose Assembly
Cable Assy
Hose, Mod
Environmental Control Unit Components
Coil Assembly
Piping, Hydraulic
Air Beam Protective Shelter Assembly
Air Beam Entrance
T.A.L.P. Cover Inspect
Hydraulic O-ring Kit
Recirculation Filter
Section III. TOOLS AND TEST EQUIPMENT REQUIREMENTS FOR CBPS
Puller, Mechanical
Wrench, Crowfoot, 1-1/8 in.
Appendix C EXPENDABLE AND DURABLE ITEM LIST
Section II. EXPENDABLE AND DURABLE ITEM LIST cont'd
Section II. EXPENDABLE AND DURABLE ITEM LIST cont'd
Section II. EXPENDABLE AND DURABLE ITEM LIST cont'd
Appendix D ILLUSTRATED LIST OF MANUFACTURED ITEMS
Table D-1. Manufactured Items Part Number Index cont'd
Figure D-1. ABS Lines
Figure D-2. Rope
Figure D-3. Marker, Cable (Sheet 1 of 5)
Figure D-3. Marker, Cable (Sheet 2 of 5)
Figure D-3. Marker, Cable (Sheet 3 of 5)
Figure D-3. Marker, Cable (Sheet 4 of 5)
Figure D-3. Marker, Cable (Sheet 5 of 5)
Figure D-4. Sleeve
Figure D-5. Tubing, Drain
Figure D-6. Pipe, CPVC Modified
Figure D-7. Hose, Modified
Figure D-8. Gasket, ECU Door
Figure D-9. Gasket
Figure D-10. Pipe, CPVC Modified
Figure D-11. Gasket
Figure D-12. Soundfoam
Figure D-13. Tube, Copper
Figure D-14. Gasket
Figure D-15. Gasket, Adapter Blower
Figure D-16. Tube, Lower Expansion Valve
Figure D-17. Tube, Lower Receiver Tank
Figure D-18. Tube, Copper
Figure D-19. Gasket
Figure D-20. Gasket, Access Cover
Figure D-21. Modified 3mm Hex Key
Figure D-22. Foam
Figure D-23. Foam
Figure D-24. Foam, Top Front
Figure D-25. Gasket
Figure D-26. Gasket, Blower Outlet
Figure D-27. Gasket
Figure D-28. Hose, PVC
Figure D-29. Hose, PVC
Figure D-30. Gasket, Foam
Appendix E MANDATORY REPLACEMENT PARTS
Section II. MANDATORY REPLACEMENT PARTS cont'd
Section II. MANDATORY REPLACEMENT PARTS cont'd
Appendix F ASSOCIATED DRAWINGS
Figure F-1. Rear Light Box Assembly
F-2. CBPS Cable Interconnect Diagram
F-6. Forward Light Box Assembly
F-8. Power Panel
F-10. Receptacle Panel 1A4A10
F-11. Relay Box 1A4A17
F-13. System Schematic A4 (Sheet 1 of 5)
F-13. System Schematic A4 (Sheet 2 of 5)
F-13. System Schematic A4 (Sheet 3 of 5)
F-13. System Schematic A4 (Sheet 4 of 5)
F-13. System Schematic A4 (Sheet 5 of 5)
Appendix G TORQUE LIMITS
Table G-2. Dry Torque Limits for SAE Fasteners
Table G-2. Dry Torque Limits for SAE Fasteners Continued
HOW TO USE TORQUE TABLE.
INDEX
INDEX (Continued)
INDEX (Continued)
INDEX (Continued)
INDEX (Continued)
INDEX (Continued)
INDEX (Continued)
Distribution
These are the instructions for sending an electronic 2028
RECOMMENDED CHANGES TO PUBLICATIONS AND BLAMK FORMS
RECOMMENDED CHANGES TO PUBLICATIONS AND BLAMK FORMS
RECOMMENDED CHANGES TO PUBLICATIONS AND BLAMK FORMS
RECOMMENDED CHANGES TO PUBLICATIONS AND BLAMK FORMS
RECOMMENDED CHANGES TO PUBLICATIONS AND BLAMK FORMS
RECOMMENDED CHANGES TO PUBLICATIONS AND BLAMK FORMS
F-3. Control Box Assembly
F-4. ECU Connections 1A4A1 (Sheet 1 of 2)
F-4. ECU Connections 1A4A1 (Sheet 2 of 2)
F-5. ECV Electrical Connections
F-7. Hydraulic Manifold
F-9. Rear Control Panel 1A4A4 (Sheet 1 of 6)
F-9. Rear Control Panel 1A4A4 (Sheet 2 of 6)
F-9. Rear Control Panel 1A4A4 (Sheet 3 of 6)
F-9. Rear Control Panel 1A4A4 (Sheet 4 of 6)
F-9. Rear Control Panel 1A4A4 (Sheet 5 of 6)
-9. Rear Control Panel 1A4A4 (Sheet 6 of 6)
F-12. R22 Refrigeration Schematic 1A4A1 (R22)
F-14. Tachometer Wiring 1A1A17
F-15. Vehicle Control Box 1A4A8
Figure F16. Troubleshooting Interconnect Diagram (Sheet 1 of 12)
Figure F16. Troubleshooting Interconnect Diagram (Sheet 2 of 12)
Figure F16. Troubleshooting Interconnect Diagram (Sheet 3 of 12)
igure F16. Troubleshooting Interconnect Diagram (Sheet 4 of 12)
Figure F16. Troubleshooting Interconnect Diagram (Sheet 5 of 12)
Figure F16. Troubleshooting Interconnect Diagram (Sheet 6 of 12)
Figure F16. Troubleshooting Interconnect Diagram (Sheet 7 of 12)
Figure F16. Troubleshooting Interconnect Diagram (Sheet 8 of 12)
Figure F16. Troubleshooting Interconnect Diagram (Sheet 9 of 12)
Figure F16. Troubleshooting Interconnect Diagram (Sheet 10 of 12)
Figure F16. Troubleshooting Interconnect Diagram (Sheet 11 of 12)
Figure F16. Troubleshooting Interconnect Diagram (Sheet 12 of 12)
The Metric System and Equivalents
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