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Page  Title: Disposition for Nonconformance
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Evaporation Losses
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TM-1-1500-335-23 Nondestructive Inspection Methods Manual
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Process Requirements

T.O. 33B-1-1 Material  tests  apply  to  both  newly  received  and  in  use  materials.    They  are  designed  to  assure  that unsatisfactory  materials  do  not  enter  the  magnetic  particle  inspection  system  and  that  in  use  materials continue to perform satisfactorily. 1.6.5.2 Tests For New Materials. New materials SHALL be subjected to the following tests, as appropriate, prior to being put into use: a. Perform contamination/background f luorescence check on petroleum based bulk vehicle. b. Check the concentration, background f luorescence and contamination of the bath using the settling test. c. Perform system effectiveness test.  This applies to magnetic rubber inspection materials as well as conventional magnetic particle inspection materials. 1.6.5.3 Tests For In Use Materials. In-use materials SHALL be checked.  The frequency of checking SHALL be as established per Table 1-3. 1.6.5.4 Disposition for Nonconformance. NOTE Knowledge of problems, even relatively minor ones, is essential for improve- ment  in  the  NDI  program.    Information  copies  of  written  correspondence concerning  unsatisfactory  magnetic  particle  inspection  materials  SHALL  be furnished to Air Force NDI Program Office, AFRL/MLS-OL, 4750 Staff Dr., Tinker AFB, OK  73145-3317; DSN 339-4931 and AFRL/MLSA, 2179 Twelfth Street, Ste. 1, Wright-Patterson Air Force Base, OH 45433-7718.  (For Army: Commander, AVSCOM, Attn.:  AMSAV-MC, 4300 Goodfellow Blvd., St. Louis, MO 63120-1798). Reject all materials not meeting minimum requirements.  Rejected materials SHALL be reported according to T.O. 00-35D-54.  (For Navy:  Refer to OPNAV 4790.2 Quality Deficiency Reporting  QDR  requirements.) 1.6.5.4.1 Open  tank  baths  SHALL  be  changed  (replaced  or  replenished,  as  appropriate)  when  they  do  not  meet minimum inspection requirements. 1.6.6 Safety Requirements. Safety  requirements  SHALL  be  reviewed  by  the  laboratory  supervisor  on  a  continuing  basis  to  insure compliance with provisions contained in AFOSH Standard 91-110, section 3.2, as well as provisions of this technical order and applicable weapons systems technical orders. 1.6.7 Magnetic Particle Equipment / System Requirements. 1.6.7.1 General. Magnetic particle equipment SHALL be maintained according to applicable technical orders, Navy Mainte- nance Requirements Cards (MRCs) or commercial manuals. 1.6.7.2 Equipment / System Tests. The following minimum equipment/system tests, as appropriate, SHALL be accomplished to insure magnetic particle inspection equipment/systems meet acceptable operating standards. a. System effectiveness check. b. Amperage indicator check for stationary units.  Perform when the system effectiveness check is failed and as established per Table 1-3 on page 1-16. Change 3 1-45

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