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Page  Title: Figure 1-6. Illustration of Crack Depth in Chrome-Plated Panel
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Unsatisfactory Materials
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TM-1-1500-335-23 Nondestructive Inspection Methods Manual
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Storage of Panels

T.O. 33B-1-1 Figure 1-6. Illustration of Crack Depth in Chrome-Plated Panel 1.5.4.2 Procedure for Testing Material Performance. NOTE Panels  are  cracked  on  one  face  only.    When  the  penetrant  materials  are applied to the cracked face, surplus penetrant materials often get on the back of the panel.  Penetrant materials on the back must be removed to keep from contaminating the cracked panel face. a. Observe the following precautions when processing the cracked chrome plate panels: (1) Do not expose the test panels to temperatures above 212oF (100oC). (2) Use extreme care in handling and storing the panels.  Do not drop, hit, or place undue mechanical stress on the test panels.  Do not attempt to bend or straighten the test panels. (3) Prior  to  and  after  each  use,  clean  the  test  panels  by  immersion  and  agitation  in  a  solvent. Cleaning with an ultrasonic solvent cleaning system can also be used.  Some handling or touching of  the  plated  surfaces  is  necessary,  but  should  be  kept  to  a  minimum  to  reduce  fingerprint contamination.  After cleaning, examine the plated surfaces under a black light for evidence of entrapped residues from previous inspections.  Time must be allowed after cleaning to ensure all of the solvent has evaporated from the panels before using them. (4) The  mirror  surface  finish  and  f law  shape  on  the  test  panels  are  not  representative  of  normal aircraft parts.  This requires special procedures when using the test panels.  The main difference is the extreme care that must be taken during the surface penetrant removal step.  It is very easy to remove entrapped penetrant from the test panel cracks. b. Place a small quantity of in-process or working bath materials and reference materials in separate containers for each material.  DO NOT apply the reference materials from their storage containers to avoid  contaminating  the  entire  reference  sample.    DO  NOT  apply  the  working  bath  and  reference material  with  the  same  brush  or  swab.    Any  mixing  of  the  two  materials  will  invalidate  the  test results. 1-32 Change 2

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