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TM-1-1500-335-23 Nondestructive Inspection Methods Manual
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Quality Conformance Testing

T.O. 33B-1-1 1-29 b.    Verify that black light intensities are within acceptable limits. 1.5.2.13.6 Postcleaning. a.     Verify that removal of developer residues is accomplished in a satisfactory manner. b.    Verify that removal of penetrant residues is accomplished in a satisfactory manner. 1.5.3 Control Of New Materials. 1.5.3.1 Newly Received Materials. Penetrant  system  materials  (penetrants,  emulsifiers  and  removers,  and  wet  and  dry  developers)  are  compounded  or formulated in batches or lots.  It is possible for one batch or lot among several to have characteristics that do not meet the  specification  requirements.    Therefore,  each  batch  or  lot  of  penetrant,  emulsifier  and  remover,  and  wet  and  dry developers SHALL be tested on receipt, prior to in-service use.  Quality conformance tests for newly received materials are  described  in  paragraph  1.5.3.4.    The  batch  or  lot  of  material  can  be  identified  by  batch  or  lot  number  on  each container. 1.5.3.2 Procurement provisions. Penetrant system material procurement SHALL meet the following requirements: a.     Materials SHALL comply with the current version of ASM 2644. b.    Except for solvent removers, bidders SHALL have material listed (or approved for listing) on the most current revision of QPL-25135. c.     Contract and special purchase orders for procurement of materials SHALL require a certified test report and a quality conformance sample submitted in accordance with the latest revision of ASM 2644. d.     Materials  listed  on  QPL-25135  and  those  centrally  procured  using  generic  national  stock  numbers (NSNs) need not comply with paragraph 1.5.3.4c. 1.5.3.3 Sampling Of Newly Received Materials. 1.5.3.3.1 General. Two  samples  are  required  from  each  batch  or  lot  of  penetrant,  emulsifier  or  remover,  and/or  wet  and  dry  developer when  received.    If  the  supplier  has  submitted  a  quality  conformance  sample,  (see  paragraph  1.5.3.3.2.1),  only  one additional  sample  will  be  required.    Either  one  or  two  samples  SHALL  be  taken  from  each  batch  or  lot  of  penetrant, emulsifier  and  remover,  and  wet  and  dry  developer,  when  received  and  prior  to  use.    One  sample,  either  from  the supplier or locally taken, will be used to verify the Quality Conformance as described in paragraph 1.5.3.4.  The second sample, which may be larger than the first, will be retained by the using activities as a reference standard for periodic process performance tests. 1.5.3.3.2 Sample Sizes. 1.5.3.3.2.1    Quality Conformance Samples. For all items except developer solids, a sample of not less than 1 quart or more than 1 gallon SHALL be taken from each  batch  or  lot  of  each  material.    For  each  batch  or  lot  of  wet  developers  in  the  dry  condition,  a  2-pound  sample SHALL be selected, and from each batch or lot of dry developer solids a 1 pound sample SHALL be selected. 1.5.3.3.2.2    Process Control Reference Sample. These samples will be used as reference or master standards in comparing the performance of the in-use material.  The sample  size  will  depend  upon  the  workload  which  determines  the  frequency  of  process  control  testing.    A  suggested sample size for high volume workload systems is 1 to 2 gallons (for all items except developer solids) from each batch

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