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• UNIT AND DIRECT SUPPORT MAINTENANCE AND REPAIR PARTS AND SPECIAL TOOLS LIST FOR RAPIDLY EMPLACED BRIDGE (REB)
• WARNING SUMMARY
• WARNING SUMMARY (Contd)
• LIST OF EFFECTIVE PAGES/WORK PACKAGES
• TABLE OF CONTENTS
• TABLE OF CONTENTS (Contd)
• TABLE OF CONTENTS (Contd)
• TABLE OF CONTENTS (Contd)
• TABLE OF CONTENTS (Contd)
• TABLE OF CONTENTS (Contd)
• TABLE OF CONTENTS (Contd)
• HOW TO USE THIS MANUAL
• HOW TO USE THIS MANUAL (Contd)
• CHAPTER 1 GENERAL INFORMATION, EQUIPMENT DESCRIPTION, AND THEORY OF OPERATION
• GENERAL INFORMATION
• Figure 2. Depiction of Bridge Launch (1 of 2).
• Figure 2. Depiction of Bridge Launch (2 of 2).
• REPORTING EQUIPMENT IMPROVEMENT RECOMMENDATIONS (EIR)
• DESTRUCTION OF ARMY MATERIEL TO PREVENT ENEMY USE
• LIST OF ABBREVIATIONS/ACRONYMS
• EQUIPMENT DESCRIPTION
• LOCATION AND DESCRIPTION OF MAJOR COMPONENTS
• LHS EQUIPMENT FEATURES (Contd)
• LHS EQUIPMENT FEATURES (Contd)
• LHS EQUIPMENT FEATURES (Contd)
• PALLET EQUIPMENT FEATURES
• PALLET EQUIPMENT FEATURES (Contd)
• PALLET EQUIPMENT FEATURES (Contd)
• PALLET EQUIPMENT FEATURES (Contd)
• PALLET EQUIPMENT FEATURES (Contd)
• PALLET EQUIPMENT FEATURES (Contd)
• LAUNCHER
• LOWER SUPPORT BOOM
• BRIDGE SUPPORT ROLLERS
• HYDRAULIC SYSTEM
• WINCH HYDRAULIC MOTOR
• TRANSFER VALVE
• CONTROL VALVES
• PALLET EQUIPMENT FEATURES (Contd)
• ELECTRICAL SYSTEM
• SPS CONTROL UNIT
• LIMIT SWITCHES
• PALLET EQUIPMENT FEATURES (Contd)
• PALLET TOOL BOXES
• BRIDGE EQUIPMENT FEATURES
• BRIDGE HALF
• BRIDGE QUARTER
• SUPPORT TUBES
• THEORY OF OPERATION AND EQUIPMENT DATA
• HOW THE BRIDGE IS EMPLACED
• EQUIPMENT DIMENSIONS
• Table 3. Pallet (Empty).
• Table 4. Bridge Data.
• EQUIPMENT DIMENSIONS (Contd)
• EQUIPMENT DIMENSIONS (Contd)
• EQUIPMENT DIMENSIONS (Contd)
• EQUIPMENT DIMENSIONS (Contd)
• LOCATION AND DESCRIPTION OF DATA PLATES
• LOCATION AND DESCRIPTION OF DATA PLATES (Contd)
• LHS DATA PLATES AND DECALS (Contd)
• CONTROL VALVE SOLENOID MANUAL OPERATION
• LHS HYDRAULIC SLAVE
• WARNING (flattrack)
• WARNING (hearing protection)
• ROTZLER TREIBMATIC
• RAPIDLY EMPLACED BRIDGE
• SHIPPING DATA PLATE
• CONTROL VALVE DIAGRAM
• HATZ DIESEL
• HIGH PRESSURE HYDRAULIC FLUID
• PALLET DATA PLATES AND DECALS (Contd)
• HIGH TEMPERATURE HEARING PROTECTION REQUIRED
• BRIDGE DATA PLATES AND DECALS
• RAPIDLY EMPLACED BRIDGE (REB)
• CHAPTER 2 TROUBLESHOOTING PROCEDURES
• INTRODUCTION TO TROUBLESHOOTING
• DESCRIPTION OF MENU SYSTEM
• OPERATIONAL POSITION
• MEASURE VOLTAGE INPUT
• MEASURE DIGITAL OUTPUT
• Electrical Troubleshooting Example Using RCU-continued
• Check Operation of IQAN-XP and IQAN-XS
• Description of Hydraulic Control Valves Operation
• Schematic Drawing
• Description of Limit Switches Operation
• Description of Circuit Breaker, Winch Relays, and Expansion Module LED Lights.
• MECHANICAL SYSTEM TROUBLESHOOTING SYMPTOM INDEX
• MECHANICAL SYSTEM TROUBLESHOOTING
• Bridge Mechanical System Troubleshooting (Contd).
• Pallet Mechanical System Troubleshooting (Contd)
• TRANSPORT TUBE ROLLER WILL NOT ROTATE
• LAUNCH BOOM ROPE GUIDE ROLLER WILL NOT ROTATE
• WINCH STOWAGE DRUM UNIT WILL NOT ROTATE
• ELECTRICAL SYSTEM TROUBLESHOOTING SYMPTOM INDEX
• ELECTRICAL SYSTEM TROUBLESHOOTING SYMPTOM INDEX (Contd)
• ELECTRICAL SYSTEM TROUBLESHOOTING
• Electrical System Troubleshooting (Contd).
• RCU WILL NOT EXTEND BRIDGE TO OPERATING WIDTH (L2-H)
• RCU WILL NOT EXTEND SUPPORTING CYLINDERS (L4-A+M) OR (L7-A)
• RCU WILL NOT DEPLOY BRIDGE HALF (L5-A)
• RCU WILL NOT MOVE LOWER BRIDGE HALF (L8-A)
• RCU WILL NOT RAISE SECONDARY BOOM (L9-H)
• RCU WILL NOT LOWER WINCH WIRE ROPE (L11-H)
• RCU WILL NOT LOWER LAUNCH BOOM TO PRE-COUPLING POSITION (L12-A)
• RCU WILL NOT LOWER SECONDARY BOOM (L13-H)
• RCU WILL NOT LOWER SECONDARY BOOM (L13-H)
• RCU WILL NOT LOCK LAUNCH BOOM INTO COUPLING POSITION (L14-A) AND (L15-A)
• RCU WILL NOT LOWER LAUNCH BOOM (L15-A)
• RCU WILL NOT LOWER FAR-SHORE END OF BRIDGE (L17-A)
• RCU WILL NOT RAISE LAUNCH BOOM TO TRAVEL POSITION (L20-H)
• RCU WILL NOT TIGHTEN WINCH WIRE ROPE (L19-M+H)
• RCU WILL NOT RAISE SUPPORTING CYLINDERS (L21-H+M)
• RCU WILL NOT EXTEND SUPPORTING CYLINDERS (R1-M) AND (R2-H)
• RCU WILL NOT UNCOIL WINCH WIRE ROPE (R4-A+H+M)
• RCU WILL NOT LOWER LAUNCH BOOM TO RETRIEVAL POSITION (R4-A+H+M)
• RCU WILL NOT RAISE FAR-SHORE END OF BRIDGE WITH LAUNCH BOOM (R6-A)
• RCU WILL NOT RETRIEVE BRIDGE FROM GAP (R7-H)
• RCU WILL NOT LIFT LAUNCH BOOM INTO COUPLING POSITION (R9-A)
• RCU WILL NOT LOWER LAUNCH BOOM TO PRE-COUPLING POSITION (R9-A)
• RCU WILL NOT LIFT LAUNCH BOOM (R11-H)
• RCU WILL NOT WINCH-IN WIRE ROPE (R12-A) AND (R13-A)
• RCU WILL NOT RETRIEVE LOWER BRIDGE HALF (R13-A)
• RCU WILL NOT RETRIEVE LOWER BRIDGE HALF (R17-H)
• RCU WILL NOT RAISE LAUNCH BOOM TO TRAVEL POSITION (R16-A)
• RCU WILL NOT LOWER WINCH WIRE ROPE (R18-H)
• RCU WILL NOT LOWER LIFTING CYLINDERS (R2-H)
• RCU WILL NOT RAISE SUPPORTING CYLINDERS (R19-H)
• HYDRAULIC SYSTEM TROUBLESHOOTING SYMPTOM INDEX
• HYDRAULIC SYSTEM TROUBLESHOOTING
• Hydraulic System Troubleshooting (Contd).
• SUPPORTING CYLINDERS WILL NOT EXTEND OR RETRACT (L4-A+M), (L7-A), OR (R19-H)
• WINCH WIRE ROPE WILL NOT OPERATE (L3-A) OR (R18-H)
• BOTTOM BRIDGE HALF WILL NOT MOVE TO REAR (L5-A) OR (R17-H) (CONTD)
• LOWER SUPPORT BOOM CYLINDERS WILL NOT EXTEND OR RETRACT (L14-A) OR (R2-H)
• SECONDARY BOOM CYLINDER WILL NOT RAISE OR LOWER (L9-H), (L13-H) OR (R10-H), (R14-H)
• WHEEL LIFTING CYLINDERS WILL NOT LOWER OR RAISE
• LAUNCH POWER UNIT (LPU) TROUBLESHOOTING SYMPTOM INDEX
• LAUNCH POWER UNIT (LPU) TROUBLESHOOTING
• LPU Troubleshooting (Contd).
• ENGINE SHUTS DOWN DURING OPERATION
• CHAPTER 3 MAINTENANCE INSTRUCTIONS/PMCS
• SERVICE UPON RECEIPT
• PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) INTRODUCTION
• PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS)
• CORROSION PREVENTION AND CONTROL (CPC)
• LEAKS
• Table 1. Preventive Maintenance Checks and Services for Pallet.
• Table 1. Preventive Maintenance Checks and Services for Pallet (Contd).
• Table 1. Preventive Maintenance Checks and Services for Pallet (Contd).
• Table 1. Preventive Maintenance Checks and Services for Pallet (Contd).
• Table 1. Preventive Maintenance Checks and Services for Pallet (Contd).
• Table 1. Preventive Maintenance Checks and Services for Pallet (Contd).
• Table 1. Preventive Maintenance Checks and Services for Pallet (Contd).
• Table 1. Preventive Maintenance Checks and Services for Pallet (Contd).
• Table 1. Preventive Maintenance Checks and Services for Pallet (Contd).
• Table 1. Preventive Maintenance Checks and Services for Pallet (Contd).
• Table 1. Preventive Maintenance Checks and Services for Pallet (Contd).
• Table 1. Preventive Maintenance Checks and Services for Pallet (Contd).
• Table 1. Preventive Maintenance Checks and Services for Pallet (Contd).
• Table 1. Preventive Maintenance Checks and Services for Pallet (Contd).
• Table 1. Preventive Maintenance Checks and Services for Pallet (Contd).
• Table 1. Preventive Maintenance Checks and Services for Pallet (Contd).
• Table 1. Preventive Maintenance Checks and Services for Pallet (Contd).
• Table 1. Preventive Maintenance Checks and Services for Pallet (Contd).
• Table 1. Preventive Maintenance Checks and Services for Pallet (Contd).
• Table 1. Preventive Maintenance Checks and Services for Pallet (Contd).
• Table 1. Preventive Maintenance Checks and Services for Pallet (Contd).
• Table 1. Preventive Maintenance Checks and Services for Pallet (Contd).
• Table 1. Preventive Maintenance Checks and Services for Pallet (Contd).
• Table 1. Preventive Maintenance Checks and Services for Pallet (Contd).
• Table 1. Preventive Maintenance Checks and Services for Pallet (Contd).
• Table 1. Preventive Maintenance Checks and Services for Pallet (Contd).
• Table 1. Preventive Maintenance Checks and Services for Pallet (Contd).
• Table 1. Preventive Maintenance Checks and Services for Pallet (Contd).
• Table 2. Preventive Maintenance Checks and Services for Bridge.
• Table 2. Preventive Maintenance Checks and Services for Bridge (Contd).
• Table 2. Preventive Maintenance Checks and Services for Bridge (Contd).
• Table 2. Preventive Maintenance Checks and Services for Bridge (Contd).
• Table 2. Preventive Maintenance Checks and Services for Bridge (Contd).
• Table 2. Preventive Maintenance Checks and Services for Bridge (Contd).
• Table 2. Preventive Maintenance Checks and Services for Bridge (Contd).
• Table 2. Preventive Maintenance Checks and Services for Bridge (Contd).
• Table 2. Preventive Maintenance Checks and Services for Bridge (Contd).
• Table 2. Preventive Maintenance Checks and Services for Bridge (Contd).
• Table 2. Preventive Maintenance Checks and Services for Bridge (Contd).
• Table 2. Preventive Maintenance Checks and Services for Bridge (Contd).
• Table 2. Preventive Maintenance Checks and Services for Bridge (Contd).
• Table 2. Preventive Maintenance Checks and Services for Bridge (Contd).
• Table 2. Preventive Maintenance Checks and Services for Bridge (Contd).
• LUBRICATION INSTRUCTIONS
• CLEANING
• CHANGING SYSTEM HYDRAULIC OIL (Contd)
• Table 1. Lubrication Specifications.
• Table 2. Pallet Lubrication Intervals.
• Table 3. Bridge Lubrication Intervals.
• Figure 2. Pallet Lubrication Locations.
• Figure 3. Pallet Lubrication Locations.
• Figure 4. Bridge Lubrication Locations.
• GENERAL MAINTENANCE PROCEDURES
• CLEANING (Contd)
• INSPECTION
• REPAIR
• DISASSEMBLY
• CHAPTER 4. BRIDGE MAINTENANCE
• BRIDGE HALF REPLACEMENT
• REMOVAL
• INSTALLATION (Contd)
• BRIDGE RETAINING WIRE ROPE ASSEMBLIES REPLACEMENT
• REMOVAL
• Schematic Drawing
• BRIDGE QUARTER REPLACEMENT
• REMOVAL
• Schematic Drawing
• INSTALLATION
• RETAINING WIRE ROPE ASSEMBLY, RAMP END (FRONT)
• BRIDGE ANCHORING EYE, SWIVEL BLOCKS, AND LIFTING EYE REPLACEMENT
• LIFTING EYE INSTALLATION
• Schematic Drawing
• BRIDGE LOWER COUPLING CONNECTOR, RECEPTACLE, AND LOCK LEVERS REPLACEMENT
• REMOVAL
• Schematic Drawing
• INSTALLATION
• Schematic Drawing
• BRIDGE SUPPORT WHEEL HUB AND TIRE, BEARINGS, AXLE BRACKET, AND SPRING SUPPORT ASSEMBLY MAINTENANCE
• REMOVAL
• CLEANING AND INSPECTION (Contd)
• ASSEMBLY
• Schematic Drawing
• BRIDGE UPPER COUPLING LOCK LEVER, RECEPTACLE, AND LOCKING MECHANISM MAINTENANCE
• REMOVAL
• Schematic Drawing
• REMOVAL (Contd)
• Schematic Drawing
• CLEANING AND INSPECTION
• Schematic Drawing
• INSTALLATION
• Schematic Drawing
• INSTALLATION (Contd)
• Schematic Drawing
• ADJUSTMENT
• ADJUSTMENT-continued
• BRIDGE CROSSFORCE COUPLING BUMPERS REPLACEMENT
• REMOVAL
• BRIDGE SLIDE LOCK MECHANISM REPLACEMENT
• REMOVAL
• INSTALLATION (Contd)
• LAUNCH BEAM LIFTING EYE AND SWIVEL BLOCKS REPLACEMENT
• REMOVAL
• LAUNCH BEAM PIN WHEEL DRIVE BRACKET AND DRIVE PINS REPLACEMENT
• REMOVAL
• Schematic Drawing
• THREADED INSERT REPLACEMENT
• INSTALLATION
• Schematic Drawing
• BRIDGE AND PALLET CRACK DEFORMATION INSPECTION AND REPAIR
• CRACK DEFORMATION INSPECTION
• General Welding
• Table 2. Critical Crack Length.
• Table 4. Structural Components that ARE Allowed to be Welded by Field Level on Bridge.
• Table 4. Structural Components that ARE Allowed to be Welded by Field Level on Bridge (Contd).
• Table 4. Structural Components that ARE Allowed to be Welded by Field Level on Bridge (Contd).
• Table 4. Structural Components that ARE Allowed to be Welded by Field Level on Bridge (Contd).
• Table 4. Structural Components that ARE Allowed to be Welded by Field Level on Bridge (Contd).
• Table 4. Structural Components that ARE Allowed to be Welded by Field Level on Bridge (Contd).
• Table 4. Structural Components that ARE Allowed to be Welded by Field Level on Bridge (Contd).
• Table 4. Structural Components that ARE Allowed to be Welded by Field Level on Bridge (Contd).
• PREPARATION
• WELDING
• CHAPTER 5. PALLET MAINTENANCE
• Table of Contents-continued
• PALLET BRIDGE REMOTE CONTROL LEVER RELEASE REPLACEMENT
• REMOVAL
• ADJUSTMENT
• PALLET FRONT AND REAR WHEEL LIFTING CYLINDERS REPLACEMENT
• REMOVAL
• INSTALLATION (Contd)
• PALLET FRONT WHEEL ASSEMBLY REPLACEMENT
• REMOVAL
• Schematic Drawing
• INSTALLATION
• Schematic Drawing
• PALLET STEERING LINKAGE REPLACEMENT
• REMOVAL
• Schematic Drawing
• PALLET REAR WHEEL ASSEMBLY REPLACEMENT
• REMOVAL
• Schematic Drawing
• PALLET WHEEL AND TIRE REPLACEMENT
• REMOVAL
• Schematic Drawing
• PALLET WHEEL HUB MAINTENANCE
• CLEANING AND INSPECTION
• Schematic Drawing
• INSTALLATION
• PALLET SUPPORTING CYLINDERS AND BOTTOM PLATES REPLACEMENT
• REMOVAL
• Schematic Drawing
• INSTALLATION
• Schematic Drawing
• PALLET SUPPORTING CYLINDER WINCH AND STRAP REPLACEMENT
• REMOVAL
• Schematic Drawing
• PALLET RETAINING PINS REPLACEMENT
• REMOVAL
• TRANSPORT ROLLERS REPLACEMENT
• INSTALLATION
• TELESCOPIC TUBE HYDRAULIC CYLINDER REPLACEMENT
• REMOVAL
• Schematic Drawing
• TELESCOPIC TUBE AND SLIDE PINS REPLACEMENT
• REMOVAL
• Schematic Drawing
• PALLET BRIDGE SUPPORT ROLLERS REPLACEMENT
• REMOVAL
• PALLET TOOLBOX REPLACEMENT
• REMOVAL
• INSTALLATION (Contd)
• PALLET ANCHORING STOWAGE BOX REPLACEMENT
• REMOVAL
• Schematic Drawing
• PALLET HOLD-DOWN BARS REPLACEMENT
• REMOVAL
• Schematic Drawing
• PALLET SHORING PADS REPLACEMENT
• REMOVAL
• ELECTRICAL CONTROL BOX MAINTENANCE
• REMOVAL
• ASSEMBLY
• Schematic Drawing
• REMOTE CONTROL UNIT (RCU) REPLACEMENT
• INSTALLATION
• REMOTE CONTROL UNIT (RCU) CABLE PLUG RECEPTACLE REPLACEMENT
• REMOVAL
• REMOTE CONTROL UNIT (RCU) STOWAGE BOX REPLACEMENT
• REMOVAL
• Schematic Drawing
• PALLET WIRING AND HARNESSES REPLACEMENT
• REMOVAL
• Schematic Drawing
• PALLET MAIN POWER SWITCH REPLACEMENT
• REMOVAL
• NATO SLAVE RECEPTACLE REPLACEMENT
• REMOVAL
• Schematic Drawing
• LIMIT SWITCHES MAINTENANCE
• REMOVAL
• Schematic Drawing
• ADJUSTMENT
• Schematic Drawing
• ADJUSTMENT (Contd)
• Schematic Drawing
• WINCH WIRE ROPE AND HOOK CLIP REPLACEMENT
• REMOVAL
• Schematic Drawing
• WINCH GUIDE ROLLERS AND ROPE TRACK REPLACEMENT
• REMOVAL
• Schematic Drawing
• WINCH STOWAGE DRUM ROPE INLET COVER AND GUIDE ROLLERS REPLACEMENT
• REMOVAL
• WINCH MOUNTING BRACKET PULLEYS REPLACEMENT
• REMOVAL
• WINCH STOWAGE DRUM, MOUNTING BRACKET, AND AXLE UNIT REPLACEMENT
• REMOVAL
• Schematic Drawing
• WINCH CONTROL VALVES AND SOLENOIDS REPLACEMENT
• REMOVAL
• WINCH CONTROL BLOCK AND ADAPTER PLATE REPLACEMENT
• REMOVAL
• Schematic Drawing
• WINCH ROPE LOOP SENSOR AND FORCE TRANSMITTER REPLACEMENT
• REMOVAL
• Schematic Drawing
• ADJUSTMENT
• WINCH ELECTRICAL HARNESS, CONTROL CABLE, AND POWER SUPPLY CABLE REPLACEMENT
• WINCH ELECTRICAL HARNESS REMOVAL
• Schematic Drawing
• WINCH ELECTRICAL HARNESS INSTALLATION
• Schematic Drawing
• CONTROL CABLE REMOVAL
• Schematic Drawing
• POWER SUPPLY CABLE REMOVAL
• Schematic Drawing
• WINCH EMERGENCY SWITCH AND BRACKET REPLACEMENT
• REMOVAL
• WINCH ELECTRONIC BOX REPLACEMENT
• REMOVAL
• Schematic Drawing
• WINCH HYDRAULIC MOTOR REPLACEMENT
• REMOVAL
• INSTALLATION (Contd)
• WINCH HYDRAULIC HOSES AND TUBING REPLACEMENT
• WINCH HYDRAULIC HOSES REMOVAL
• WINCH HYDRAULIC HOSES INSTALLATION-continued
• WINCH HYDRAULIC TUBE REMOVAL
• Schematic Drawing
• WINCH ASSEMBLY REPLACEMENT
• REMOVAL
• Schematic Drawing
• INSTALLATION
• Schematic Drawing
• HYDRAULIC SYSTEM TUBING AND HOSES REPLACEMENT
• REMOVAL
• Schematic Drawing
• HYDRAULIC CONTROL VALVE AND RESERVOIR ASSEMBLY REPLACEMENT
• REMOVAL
• Schematic Drawing
• HYDRAULIC AUXILIARY RESERVOIR AND TRANSFER VALVE REPLACEMENT
• REMOVAL
• Schematic Drawing
• INSTALLATION
• Schematic Drawing
• HYDRAULIC CONTROL VALVE MANIFOLDS REPLACEMENT
• REMOVAL
• INSTALLATION (Contd)
• ADJUSTMENT
• HYDRAULIC CONTROL VALVE AND SOLENOID REPLACEMENT
• REMOVAL
• INSTALLATION (Contd)
• HYDRAULIC PRESSURE RELIEF VALVES AND SOLENOID REPLACEMENT
• REMOVAL
• Schematic Drawing
• HYDRAULIC CHECK VALVES REPLACEMENT
• SWIVEL DRIVE HYDRAULIC CHECK VALVE REMOVAL
• SWIVEL DRIVE HYDRAULIC CHECK VALVE INSTALLATION (Contd)
• SUPPORT CYLINDERS HYDRAULIC CHECK VALVE REMOVAL
• Schematic Drawing
• SUPPORT CYLINDERS HYDRAULIC CHECK VALVE INSTALLATION
• Schematic Drawing
• FRONT EXPANDING CYLINDERS HYDRAULIC FLOW DIVIDER, MAIN EXPANDING CYLINDERS HYDRAULIC FLOW DIVIDER
• REMOVAL
• REMOVAL (Contd)
• INSTALLATION
• INSTALLATION (Contd)
• INSTALLATION (Contd)
• REMOVAL
• INSTALLATION
• HYDRAULIC SYSTEM FILTER ASSEMBLY AND GAUGE REPLACEMENT
• INSTALLATION
• HYDRAULIC SYSTEM PRE-FILTER AND FLOW CONTROL VALVE REPLACEMENT
• REMOVAL
• Schematic Drawing
• INSTALLATION
• Schematic Drawing
• HYDRAULIC SUPPORTING WHEELS CONTROL VALVE, SELECTOR VALVE, PRESSURE REGULATOR VALVE, PRESSURE GAUGE, AND PUMP REPLACEMENT
• CONTROL VALVE REMOVAL
• Schematic Drawing
• SELECTOR VALVE AND PRESSURE REGULATOR VALVE REMOVAL
• Schematic Drawing
• PRESSURE REGULATOR VALVE AND SELECTOR VALVE INSTALLATION
• Schematic Drawing
• PRESSURE GAUGE AND PUMP REMOVAL
• PUMP AND PRESSURE GAUGE INSTALLATION (Contd)
• CHAPTER 6 LAUNCHER MAINTENANCE
• PIN WHEEL DRIVE ASSEMBLY REPLACEMENT
• REMOVAL
• Schematic Drawing
• PIN WHEEL DRIVE GEAR REPLACEMENT
• REMOVAL
• FORWARD PIN WHEEL DRIVE HYDRAULIC MOTOR REPLACEMENT
• REMOVAL
• INSTALLATION (Contd)
• STOP CYLINDER REPLACEMENT
• REMOVAL
• Schematic Drawing
• REAR PIN WHEEL DRIVE HYDRAULIC MOTOR REPLACEMENT
• REMOVAL
• Schematic Drawing
• LAUNCH BOOM ROLLER GUIDES REPLACEMENT
• REMOVAL
• Schematic Drawing
• LOWER SUPPORT ROLLER ASSEMBLY REPLACEMENT
• REMOVAL
• Schematic Drawing
• INSTALLATION
• INSTALLATION (Contd)
• Schematic Drawing
• LOWER SUPPORT GUIDE ROLLERS, LOWER ROLLERS, AND SKID PLATES REPLACEMENT
• Power Support Guide Roller Removal
• Schematic Drawing
• UPPER ROLLER BLOCK ASSEMBLY REPLACEMENT
• REMOVAL
• Schematic Drawing
• LAUNCH BOOM ROPE GUIDE ROLLER REPLACEMENT
• REMOVAL
• BEARING SHAFT MANIFOLD REPLACEMENT
• REMOVAL
• INSTALLATION (Contd)
• POTENTIOMETER MAINTENANCE
• REMOVAL
• Schematic Drawing
• ADJUSTMENT
• INSTALLATION
• LAUNCH BOOM SWIVEL DRIVE REPLACEMENT
• REMOVAL
• Schematic Drawing
• INSTALLATION
• Schematic Drawing
• LAUNCH BOOM REPLACEMENT
• REMOVAL
• Schematic Drawing
• LOWER SUPPORT BOOM CYLINDERS REPLACEMENT
• REMOVAL
• Schematic Drawing
• INSTALLATION
• Schematic Drawing
• LOWER SUPPORT BOOM REPLACEMENT
• REMOVAL
• Schematic Drawing
• SECONDARY BOOM ROLLERS REPLACEMENT
• REMOVAL
• SECONDARY BOOM CYLINDER REPLACEMENT
• REMOVAL
• SECONDARY BOOM REPLACEMENT
• REMOVAL
• CHAPTER 7. LAUNCH POWER UNIT (LPU) ENGINE MAINTENANCE
• ENGINE FUEL PUMP REPLACEMENT
• REMOVAL
• Schematic Drawing
• ENGINE FUEL TANK FILTER AND TANK INLET FILTER REPLACEMENT
• REMOVAL
• ENGINE FUEL TANK AND DRAIN VALVE REPLACEMENT
• REMOVAL
• INSTALLATION (Contd)
• HYDRAULIC PUMP ASSEMBLY, DRIVE GEARS, AND ADAPTER REPLACEMENT
• REMOVAL
• Schematic Drawing
• INSTALLATION
• Schematic Drawing
• ENGINE STARTER MOTOR REPLACEMENT
• REMOVAL
• ENGINE ALTERNATOR REPLACEMENT
• REMOVAL
• Schematic Drawing
• ENGINE OIL FILTER REPLACEMENT
• REMOVAL
• ENGINE OIL BATH AIR CLEANER AND ADAPTER FLANGES MAINTENANCE
• REMOVAL
• INSTALLATION (Contd)
• ENGINE EXHAUST MUFFLER REPLACEMENT
• REMOVAL
• ENGINE FUEL INJECTION PUMP REPLACEMENT
• REMOVAL
• Schematic Drawing
• ENGINE FUEL INJECTOR REPLACEMENT
• REMOVAL
• Schematic Drawing
• VALVE CLEARANCE MAINTENANCE
• VALVE ADJUSTMENT
• BATTERY AND CABLES REPLACEMENT
• REMOVAL
• Schematic Drawing
• ENGINE THROTTLE AND SHUTOFF LEVER REPLACEMENT
• INSTALLATION
• ENGINE ELECTRICAL CONTROL BOX, SWITCH, AND INDICATORS REPLACEMENT
• REMOVAL
• Schematic Drawing
• INSTALLATION
• Schematic Drawing
• ENGINE ASSEMBLY REPLACEMENT
• REMOVAL
• Schematic Drawing
• CHAPTER 8. GENERAL MAINTENANCE PROCEDURES
• ILLUSTRATED LIST OF MANUFACTURED ITEMS
• TORQUE LIMITS
• Table 1. Torque Limits for Dry Fasteners.
• Table 2. Torque Limits for Wet Fasteners.
• Table 3. Torque Limits for Metric Fasteners.
• TUBING APPLICATION TIGHTENING ASSEMBLY INSTRUCTIONS
• TORQUE WRENCH ADAPTERS
• CONVERSION FORMULA
• PAINTING INSTRUCTIONS
• Repair of Damaged Roadway Cover.
• SURFACE TREATMENT WITH METAL SEPARATING AGENT
• Application of Components.
• Schematic Drawing
• CAMOUFLAGE PATTERNS AND ALIGNMENT MARKS
• COLOR CODES
• BRIDGE, RIGHT SIDE VIEW
• BRIDGE, LEFT SIDE VIEW
• BRIDGE, TOP VIEW
• PALLET, TOP VIEW
• CAMOUFLAGE PATTERNS AND ALIGNMENT MARKS (Contd)
• CAMOUFLAGE PATTERNS AND ALIGNMENT MARKS (Contd)
• CAMOUFLAGE PATTERNS AND ALIGNMENT MARKS (Contd)
• CAMOUFLAGE PATTERNS AND ALIGNMENT MARKS (Contd)
• CAMOUFLAGE PATTERNS AND ALIGNMENT MARKS (Contd)
• CAMOUFLAGE PATTERNS AND ALIGNMENT MARKS (Contd)
• PALLET HYDRAULIC SYSTEM SCHEMATIC
• Pallet Hydraulic System Schematic
• PALLET ELECTRICAL SYSTEM SCHEMATIC
• Pallet Electrical System Schematic
• WINCH CONTROL BLOCK HYDRAULIC SCHEMATIC
• Winch Control Block Hydraulic Schematic.
• WINCH ELECTRONIC BOX ELECTRICAL SCHEMATIC
• Winch Electronic Box Electrical Schematic.
• CHAPTER 9. SHIPMENT AND LIMITED STORAGE INSTRUCTIONS
• GENERAL PREPARATION FOR SHIPMENT
• PACKING
• LOADING AND MOVEMENT OF EQUIPMENT
• CENTER OF GRAVITY LOCATIONS
• LIMITED STORAGE
• REMOVAL FROM LIMITED STORAGE
• CHAPTER 10. SUPPORTING INFORMATION
• Table of Contents-continued
• REFERENCES
• TECHNICAL MANUALS
• MAINTENANCE ALLOCATION CHART (MAC) INTRODUCTION
• EXPLANATION OF COLUMNS IN THE MAC
• EXPLANATION OF COLUMNS IN THE TOOLS, SPECIAL TOOLS, AND TEST EQUIPMENT IDENTIFICATION LIST
• MAINTENANCE ALLOCATION CHART (MAC)
• Table 1. Maintenance Allocation Chart.
• Table 1. Maintenance Allocation Chart (Contd).
• Table 1. Maintenance Allocation Chart (Contd).
• Table 1. Maintenance Allocation Chart (Contd).
• Table 1. Maintenance Allocation Chart (Contd).
• Table 1. Maintenance Allocation Chart (Contd).
• Table 1. Maintenance Allocation Chart (Contd).
• Table 1. Maintenance Allocation Chart (Contd).
• Table 2. Tools, Special Tools, and Test Equipment Identification List.
• REPAIR PARTS AND SPECIAL TOOLS LIST (RPSTL)
• EXPLANATION OF COLUMNS IN THE REPAIR PARTS LIST AND SPECIAL TOOLS LIST WORK PACKAGES
• Maintenance Code
• EXPLANATION OF CROSS-REFERENCE INDEXES WORK PACKAGES FORMAT AND COLUMNS
• SPECIAL INFORMATION
• Figure 1. Bridge Half and Data Plates (Sheet 1 of 4)
• Figure 1. Bridge Half and Data Plates (Sheet 2 of 4).
• Figure 1. Bridge Half and Data Plates (Sheet 3 of 4).
• Figure 1. Bridge Half and Data Plates (Sheet 4 of 4).
• GROUP 01 BRIDGE
• Figure 2. Bridge Retaining Cables.
• GROUP 0102 BRIDGE RETAINING CABLES
• Figure 3. Bridge Quarter.
• GROUP 0103 BRIDGE QUARTER
• Figure 4. Bridge Anchoring Eye and Lifting Eye.
• GROUP 0104 BRIDGE ANCHORING EYE AND LIFTING EYE
• Figure 5. Bridge Lower Coupling and Receptacle.
• GROUP 0105 BRIDGE LOWER COUPLING AND RECEPTACLE
• Figure 6. Bridge Support Wheels.
• GROUP 0106 BRIDGE SUPPORT WHEELS
• Figure 7. Bridge Upper Coupling Lock Lever.
• GROUP 0107 BRIDGE UPPER COUPLING LOCK LEVER
• Figure 8. Bridge Upper Coupling Receptacle.
• GROUP 0108 BRIDGE UPPER COUPLING RECEPTACLE
• Figure 9. Bridge Crossforce Coupling Bumper.
• GROUP 0109 BRIDGE CROSSFORCE COUPLING BUMPER
• Figure 10. Bridge Slide Lock Mechanism.
• GROUP 0110 BRIDGE SLIDE LOCK MECHANISM
• Figure 11. Launch Beam Lifting Eye, Pin Wheel Drive Bracket, and Drive Pins.
• GROUP 0111 LAUNCH BEAM LIFTING EYE,PIN WHEEL DRIVE BRACKET,AND DRIVE PINS
• Figure 12. Front Wheel Lifting Cylinder and Related Parts.
• GROUP 02 PALLET
• Figure 13. Steering Linkage, Manual Levers, Bell Cranks, and Shoring Pads (Sheet 1 of 2).
• Figure 13. Steering Linkage, Manual Levers, Bell Cranks, and Shoring Pads (Sheet 2 of 2).
• GROUP 0202 STEERING LINKAGE, MANUAL LEVERS, BELL CRANKS, AND SHORING PADS
• Figure 14. Rear Wheel Lifting Cylinder and Related Parts.
• GROUP 0203 REAR WHEEL LIFTING CYLINDER AND RELATED PARTS
• Figure 15. Tire and Wheel Assembly.
• GROUP 0204 TIRE AND WHEEL ASSEMBLY
• Figure 16. Wheel Hub.
• GROUP 0205 WHEEL HUB
• Figure 17. Supporting Cylinder and Bottom Plate.
• GROUP 0206 SUPPORTING CYLINDERS
• Figure 18. Supporting Cylinder, Winch, Strap, and Retaining Pins.
• GROUP 0207 SUPPORTING CYLINDER,WINCH, STRAP,AND RETAINING PINS
• Figure 19. Support Roller and Retaining Pins.
• GROUP 0208 SUPPORT ROLLER AND RETAINING PINS
• Figure 20. Telescopic Tube Hydraulic Cylinder.
• GROUP 0209 TELESCOPIC TUBE HYDRAULIC CYLINDER
• Figure 21. Transport Rollers, Telescopic Tube, and Slide Pins.
• GROUP 0210 TRANSPORT ROLLERS,TELESCOPIC TUBE,AND SLIDE PINS
• Figure 22. Toolboxes and Related Parts (Sheet 1 of 2).
• Figure 22. Toolboxes and Related Parts (Sheet 2 of 2).
• GROUP 0211 TOOLBOX
• GROUP 0211 TOOLBOX-continued
• Figure 23. SPS Control Unit Stowage Box.
• GROUP 0212 SPS CONTROL UNIT STOWAGE BOX
• Figure 24. RCU Stowage Box, Remote Control, Cable, and Receptacle.
• GROUP 0213 RCU STOWAGE BOX, REMOTE CONTROL, CABLE, AND RECEPTACLE
• Figure 25. Pallet Wiring Harnesses.
• GROUP 0214 PALLET WIRING
• GROUP 0214 PALLET WIRING-continued
• Figure 26. Limit Switches (Sheet 1 of 2).
• Figure 26. Limit Switches (Sheet 2 of 2).
• GROUP 0217 LIMIT SWITCHES
• Figure 27. Winch Mounting Brackets, Pulleys, and Related Parts.
• GROUP 0218 WINCH ASSEMBLY
• Figure 28. Winch Assembly and Related Parts (Sheet 1 of 5).
• Figure 28. Winch Assembly and Related Parts (Sheet 2 of 5).
• Figure 28. Winch Assembly and Related Parts (Sheet 3 of 5).
• Figure 28. Winch Assembly and Related Parts (Sheet 4 of 5).
• Figure 28. Winch Assembly and Related Parts (Sheet 5 of 5)
• GROUP 0218 WINCH ASSEMBLY
• GROUP 0218 WINCH ASSEMBLY-continued
• GROUP 0218 WINCH ASSEMBLY-continued
• Figure 29. Winch Wire Rope Assembly.
• GROUP 0219 WINCH WIRE ROPE ASSEMBLY
• Figure 30. Pallet Hydraulic Tubes (Sheet 1 of 3).
• Figure 30. Pallet Hydraulic Tubes (Sheet 2 of 3).
• Figure 30. Pallet Hydraulic Tubes (Sheet 3 of 3).
• GROUP 0222 PALLET HYDRAULIC TUBES
• Figure 31. Launch Boom Hydraulic Tubes.
• GROUP 0223 LAUNCH BOOM HYDRAULIC TUBES
• Figure 32. Reservoir Assembly and Related Parts (Sheet 1 of 3).
• Figure 32. Reservoir Assembly and Related Parts (Sheet 2 of 3).
• Figure 32. Reservoir Assembly and Related Parts (Sheet 3 of 3).
• GROUP 0224 RESERVOIR ASSEMBLY AND RELATED PARTS
• GROUP 0224 RESERVOIR ASSEMBLY AND RELATED PARTS-continued
• Figure 33. Control Valves and Manifold (Sheet 1 of 2).
• Figure 33. Control Valves and Manifold (Sheet 2 of 2).
• GROUP 0225 CONTROL VALVES AND MANIFOLD
• GROUP 0225 CONTROL VALVES AND MANIFOLD-continued
• Figure 34. Pressure Relief Valve.
• GROUP 0227 PRESSURE RELIEF VALVE
• Figure 35. Check Valves (Sheet 1 of 2).
• Figure 35. Check Valves (Sheet 2 of 2).
• GROUP 0228 CHECK VALVES
• Figure 36. Flow Dividers (Sheet 1 of 2).
• Figure 36. Flow Dividers (Sheet 2 of 2).
• GROUP 0229 FLOW DIVIDERS
• Figure 37. Hydraulic Filter and Gauge.
• GROUP 0230 HYDRAULIC FILTER AND GAUGE
• Figure 38. Hydraulic System Pre-Filter.
• GROUP 0231 HYDRAULIC SYSTEM PRE-FILTER
• Figure 39. Support Wheel Control Valve (Sheet 1 of 2).
• Figure 39. Support Wheel Control Valve (Sheet 2 of 2).
• GROUP 0232 SUPPORT WHEEL CONTROL VALVE
• Figure 40. Pin Wheel Drive Assembly, Rear.
• GROUP 03 LAUNCHER
• Figure 41. Rear Hydraulic Motor.
• GROUP 0302 REAR HYDRAULIC MOTOR
• Figure 42. Pin Wheel Drive and Motor, Front.
• GROUP 0303 PIN WHEEL DRIVE AND MOTOR, FRONT
• Figure 43. Pin Wheel Drive Gear, Front or Rear.
• GROUP 0304 PIN WHEEL DRIVE GEAR
• Figure 44. Stop Cylinder.
• GROUP 0305 STOP CYLINDER
• Figure 45. Lower Support Roller Assembly.
• GROUP 0307 LOWER SUPPORT ROLLER ASSEMBLY
• Figure 46. Upper Roller Block Assembly.
• GROUP 0309 UPPER ROLLER BLOCK ASSEMBLY
• Figure 47. Launch Boom Cable Guide Roller.
• GROUP 0310 LAUNCH BOOM CABLE GUIDE ROLLER
• Figure 48. Bearing Shaft Manifold.
• GROUP 0311 BEARING SHAFT MANIFOLD
• Figure 49. Launch Boom Swivel Drive and Remote Control Lever Release (Sheet 1 of 2).
• Figure 49. Launch Boom Swivel Drive and Remote Control Lever Release (Sheet 2 of 2).
• GROUP 0312 LAUNCH BOOM SWIVEL DRIVE AND REMOTE CONTROL LEVER RELEASE
• Figure 50. Launch Boom and Locks (Sheet 1 of 2).
• Figure 50. Launch Boom and Locks (Sheet 2 of 2).
• GROUP 0313 LAUNCH BOOM AND LOCKS
• Figure 51. Lower Support Boom and Pallet Holddown (Sheet 1 of 2).
• Figure 51. Lower Support Boom and Pallet Holddown (Sheet 2 of 2).
• GROUP 0315 LOWER SUPPORT BOOM AND PALLET HOLDDOWN
• Figure 52. Supporting Boom Roller.
• GROUP 0316 SUPPORTING BOOM ROLLER
• Figure 53. Secondary Support Boom Cylinder.
• GROUP 0317 SECONDARY SUPPORT BOOM CYLINDER
• Figure 54. Secondary Support Boom.
• GROUP 0318 SECONDARY SUPPORT BOOM
• Figure 55. Fuel Pump.
• GROUP 04 ENGINE
• Figure 56. Fuel Tank and Filter.
• GROUP 0402 FUEL TANK AND FILTER
• Figure 57. Hydraulic Pump Assembly (Sheet 1 of 2).
• Figure 57. Hydraulic Pump Assembly (Sheet 2 of 2).
• GROUP 0403 HYDRAULIC PUMP ASSEMBLY
• Figure 58. Starter Motor.
• GROUP 0404 STARTER MOTOR
• Figure 59. Alternator and Related Parts.
• GROUP 0405 ALTERNATOR AND RELATED PARTS
• Figure 60. Oil Filter.
• GROUP 0406 OIL FILTER
• Figure 61. Oil Bath Air Cleaner.
• GROUP 0407 OIL BATH AIR CLEANER
• Figure 62. Exhaust System.
• GROUP 0408 EXHAUST SYSTEM
• Figure 63. Fuel Injection Pump.
• GROUP 0409 FUEL INJECTION PUMP
• Figure 64. Fuel Injector.
• GROUP 0410 FUEL INJECTOR
• Figure 65. Valve Cover and Related Parts.
• GROUP 0411 VALVE COVER AND RELATED PARTS
• Figure 66. Battery Box, Batteries, and Cables.
• GROUP 0412 BATTERY BOX, BATTERIES, AND CABLES
• Figure 67. Engine Throttle and Shutoff Lever.
• GROUP 0413 ENGINE THROTTLE AND SHUTOFF LEVER
• Figure 68. Main Power Switch and Slave Receptacle.
• GROUP 0414 MAIN POWER SWITCH AND SLAVE RECEPTACLE
• Figure 69. Electrical Control Box, Engine.
• GROUP 0415 ELECTRICAL CONTROL BOX,ENGINE
• Figure 70. Engine Assembly.
• GROUP 0416 ENGINE ASSEMBLY
• GROUP 05 SPECIAL PURPOSE KITS
• CROSS REFERENCE INDEXES NATIONAL STOCK NUMBER INDEX
• CROSS REFERENCE INDEXES NATIONAL STOCK NUMBER INDEX-continued
• CROSS REFERENCE INDEXES NATIONAL STOCK NUMBER INDEX-continued
• CROSS REFERENCE INDEXES NATIONAL STOCK NUMBER INDEX-continued
• CROSS REFERENCE INDEXES NATIONAL STOCK NUMBER INDEX-continued
• CROSS REFERENCE INDEXES NATIONAL STOCK NUMBER INDEX-continued
• CROSS REFERENCE INDEXES NATIONAL STOCK NUMBER INDEX-continued
• CROSS REFERENCE INDEXES NATIONAL STOCK NUMBER INDEX-continued
• CROSS REFERENCE INDEXES PART NUMBER INDEX
• CROSS REFERENCE INDEXES PART NUMBER INDEX-continued
• CROSS REFERENCE INDEXES PART NUMBER INDEX-continued
• CROSS REFERENCE INDEXES PART NUMBER INDEX-continued
• CROSS REFERENCE INDEXES PART NUMBER INDEX-continued
• CROSS REFERENCE INDEXES PART NUMBER INDEX-continued
• CROSS REFERENCE INDEXES PART NUMBER INDEX-continued
• CROSS REFERENCE INDEXES PART NUMBER INDEX-continued
• CROSS REFERENCE INDEXES PART NUMBER INDEX-continued
• CROSS REFERENCE INDEXES PART NUMBER INDEX-continued
• CROSS REFERENCE INDEXES PART NUMBER INDEX-continued
• CROSS REFERENCE INDEXES PART NUMBER INDEX-continued
• EXPENDABLE AND DURABLE ITEMS LIST
• Table 1. Expendable and Durable Items List.
• Table 1. Expendable and Durable Items List (Contd).
• TOOL IDENTIFICATION LIST
• Table 1. Common Tool Identification List.
• GLOSSARY
• INDEX
• INDEX (Contd)
• INDEX (Contd)
• INDEX (Contd)
• INDEX (Contd)
• INDEX (Contd)
• INDEX (Contd)
• INDEX (Contd)
• STANDARD AND METRIC CONVERSIONS
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• TM-5-5420-280-23-P
• RECOMMENDED CHANGES TO PUBLICATIONS AND BLANK FORMS
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• Distribution
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