TM-5-1940-322-24 Bridge Erection Boat (BEB) MK II-S NSN: 1940-01-526-0770 Manual

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083198

TECHNICAL MANUAL
WARNING
WARNING SUMMARY
WARNING SUMMARY (Contd)
LIST OF EFFECTIVE PAGES/WORK PACKAGES
UNIT, DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE MANUAL FOR BRIDGE ERECTION BOAT (BEB) MK II-S NSN: 1940-01-526-0770
TABLE OF CONTENTS
TABLE OF CONTENTS (Contd)
TABLE OF CONTENTS (Contd)
TABLE OF CONTENTS (Contd)
TABLE OF CONTENTS (Contd)
TABLE OF CONTENTS (Contd)
HOW TO USE THIS MANUAL
CHAPTER 1 GENERAL INFORMATION, EQUIPMENT DESCRIPTION, AND THEORY OF OPERATION BRIDGE ERECTION BOAT (BEB) MK II-S
GENERAL INFORMATION
CORROSION PREVENTION AND CONTROL (CPC)
Table 1. Hazardous Materials List.
WARRANTY INFORMATION
EQUIPMENT DESCRIPTION AND DATA
LOCATION AND DESCRIPTION OF MAJOR COMPONENTS
Illustration
LOCATION AND DESCRIPTION OF MAJOR COMPONENTS (Contd)
Illustration
LOCATION AND DESCRIPTION OF MAJOR COMPONENTS (Contd)
Illustration
FORWARD COMPONENTS LOCATIONS
Illustration
DESCRIPTION OF INSTRUMENT PANEL
DESCRIPTION OF INSTRUMENT PANEL (Contd)
DESCRIPTION OF CONTROLS
DESCRIPTION OF AUXILIARY SWITCH PANEL
EQUIPMENT DATA
EQUIPMENT DATA (Contd)
THEORY OF OPERATION
FUNCTION OF RAW WATER COOLING SYSTEM
FUNCTION OF THE ELECTRICAL SYSTEM
CHAPTER 2 FIELD TROUBLESHOOTING BRIDGE ERECTION BOAT (BEB) MK II-S
INTRODUCTION TO TROUBLESHOOTING
FIELD MAINTENANCE INSTRUCTIONS BRIDGE ERECTION BOAT (BEB) MK II-S NSN 1940-01-526-0770 P/N 12492423 TROUBLESHOOTING INDEX
HYDROJET
MECHANICAL SYSTEMS TROUBLESHOOTING
Table 1. Engine Troubleshooting Procedures
Table 1. Engine Troubleshooting Procedures (Contd).
Table 1. Engine Troubleshooting Procedures (Contd).
Table 1. Engine Troubleshooting Procedures (Contd).
Table 2. Transmission Troubleshooting Procedures.
Table 3. Hydrojet Troubleshooting Procedures.
Table 3. Hydrojet Troubleshooting Procedures (Contd).
ELECTRICAL SYSTEMS TROUBLESHOOTING
Table 1. Electrical Troubleshooting Procedures
Table 1. Electrical Troubleshooting Procedures (Contd).
Table 1. Electrical Troubleshooting Procedures (Contd).
STEERING SYSTEM TROUBLESHOOTING
CHAPTER 3 FIELD MAINTENANCE INSTRUCTIONS BRIDGE ERECTION BOAT (BEB) MK II-S]
Work Package Title
Work Package Title (cont.)
Work Package Title (cont.)
SERVICE UPON RECEIPT GENERAL, GENERAL INSPECTION AND SERVICING INSTRUCTIONS, AND SPECIFIC INSPECTION AND SERVICING INSTRUCTIONS
SPECIFIC INSPECTION AND SERVICING INSTRUCTIONS
PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) INTRODUCTION GENERAL (PMCS), REPORTING ERRORS, AND GENERAL SERVICE AND INSPECTION PROCEDURES
GENERAL SERVICE AND INSPECTION PROCEDURES
PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS)
CORROSION PREVENTION AND CONTROL (CPC)
LEAKS
Table 1. Preventive Maintenance Checks and Services
Table 1. Preventive Maintenance Checks and Services (Contd).
Table 1. Preventive Maintenance Checks and Services (Contd).
Table 1. Preventive Maintenance Checks and Services (Contd).
Table 1. Preventive Maintenance Checks and Services (Contd).
Table 1. Preventive Maintenance Checks and Services (Contd).
Table 1. Preventive Maintenance Checks and Services (Contd).
Table 1. Preventive Maintenance Checks and Services (Contd).
Table 1. Preventive Maintenance Checks and Services (Contd).
Table 1. Preventive Maintenance Checks and Services (Contd).
Table 1. Preventive Maintenance Checks and Services (Contd).
Table 1. Preventive Maintenance Checks and Services (Contd).
Table 1. Preventive Maintenance Checks and Services (Contd).
Table 1. Preventive Maintenance Checks and Services (Contd).
Table 1. Preventive Maintenance Checks and Services (Contd).
Table 1. Preventive Maintenance Checks and Services (Contd).
Table 1. Preventive Maintenance Checks and Services (Contd).
Table 1. Preventive Maintenance Checks and Services (Contd).
Table 1. Preventive Maintenance Checks and Services (Contd).
LUBRICATION INSTRUCTIONS
FILTERS
MILITARY SYMBOLS FOR LUBRICANTS AND INTERVALS
Table 1. Lubrication Specifications.
Table 2. Lubrication Intervals and Locations.
Table 2. Lubrication Intervals and Locations.
Table 2. Lubrication Intervals and Locations (Contd).
Table 2. Lubrication Intervals and Locations (Contd).
LOCALIZED LUBRICATION POINTS A THROUGH G
COOLING SYSTEM DRAINING AND FILLING
SCOOP HYDRAULIC SYSTEM DRAINING AND FILLING
STEERING SYSTEM DRAINING
Illustration
GENERAL MAINTENANCE PROCEDURES GENERAL CLEANING PROCEDURES, GENERAL INSPECTION PROCEDURES, GENERAL REPAIR PROCEDURES, AND GENERAL ASSEMBLY PROCEDURES
GENERAL CLEANING PROCEDURES
GENERAL INSPECTION PROCEDURES
GENERAL REPAIR PROCEDURES
PUSHKNEE FENDER REPLACEMENT REMOVAL AND INSTALLATION
REMOVAL
FENDERING (RUB RAIL) REPLACEMENT REMOVAL AND INSTALLATION
REMOVAL
Illustration
AFT COCKPIT REPLACEMENT REMOVAL AND INSTALLATION
REMOVAL
Illustration
AFT CLEAT REPLACEMENT
REMOVAL
BOAT HOOK CLAMPS REPLACEMENT
REMOVAL
CAB ASSEMBLY MAINTENANCE REMOVAL, CLEANING AND INSPECTION, AND INSTALLATION
REMOVAL
Illustration
RING BUOY BRACKETS REPLACEMENT REMOVAL AND INSTALLATION
REMOVAL
HATCHET BRACKETS REPLACEMENT
REMOVAL
OPERATOR INSTRUCTIONS BRIDGE ERECTION BOAT (BEB) MK II-S NSN 1940-01-526- 0770 P/N 12492423 CAB CLAMP MAINTENANCE REMOVAL, INSTALLATION, AND ADJUSTMENT
REMOVAL
Illlustration
FIELD MAINTENANCE INSTRUCTIONS BRIDGE ERECTION BOAT (BEB) MK II-S NSN 1940-01-526-0770 P/N 12492423 WINDSHIELD REPLACEMENT REMOVAL AND INSTALLATION
REMOVAL
WINDSHIELD WIPER BLADE REPLACEMENT
REMOVAL
WINDSHIELD WIPER ARM REPLACEMENT
REMOVAL
WINDSHIELD WIPER MOTOR REPLACEMENT
REMOVAL
Illustration
CAB LIFTING HANDLE REPLACEMENT
REMOVAL
HANDLE/HANDRAIL REPLACEMENT
REMOVAL
STEERING WHEEL REPLACEMENT
REMOVAL
STEERING PUMP AND HOSES REPLACEMENT
REMOVAL
Illustration
STEERING SYSTEM MAINTENANCE FILLING AND BLEEDING
FILLING AND BLEEDING
Illustration
ENGINE STOP CONTROL CABLE AND HANDLE REPLACEMENT
REMOVAL
Illustration
SCOOP CONTROL HEAD ASSEMBLY REPLACEMENT
REMOVAL
Illustration
SCOOP CONTROL CABLE MAINTENANCE REMOVAL, INSTALLATION, AND ADJUSTMENT
REMOVAL
Illustration
THROTTLE/TRANSMISSION CONTROL HEAD ASSEMBLY REPLACEMENT
REMOVAL
Illustration
THROTTLE CONTROL CABLE MAINTENANCE REMOVAL, INSTALLATION, AND ADJUSTMENT
REMOVAL
Illustration
TRANSMISSION CONTROL CABLE MAINTENANCE
REMOVAL
Illustration
INSTRUMENT PANEL REPLACEMENT
INSTRUMENT PANEL REPLACEMENT (Contd)
INSTRUMENT PANEL REPLACEMENT (Contd)
INSTRUMENT PANEL GAUGE AND BULB REPLACEMENT INSTRUMENT PANEL GAUGE REMOVAL, BULB REMOVAL, BULB INSTALLATION, AND INSTRUMENT PANEL GAUGE INSTALLATION
INSTRUMENT PANEL GAUGE REMOVAL
Illustration
INSTRUMENT PANEL INDICATOR LIGHT REPLACEMENT REMOVAL AND INSTALLATION
REMOVAL
Illustration
INSTRUMENT PANEL SWITCH REPLACEMENT
REMOVAL
AUDIBLE ALARM REPLACEMENT
REMOVAL
AUXILIARY SWITCH PANEL PUSH BUTTON AND CIRCUIT BREAKER REPLACEMENT
REMOVAL
Illustration
ACCESS PANEL AND HINGES MAINTENANCEREMOVAL, CLEANING AND INSPECTION, AND INSTALLATION
REMOVAL
Illustration
STOWAGE COMPARTMENT DOOR, MAP LOCKER DOOR, AND HINGES MAINTENANCE
REMOVAL
Illustration
BUS BARS AND JUNCTION BOX REPLACEMENT BUS BARS REMOVAL, JUNCTION BOX REMOVAL, JUNCTION BOX INSTALLATION, BUS BARS INSTALLATION
BUS BARS REMOVAL
Illustration
JUNCTION BOX REMOVAL (Contd)
JUNCTION BOX REMOVAL (Contd)
JUNCTION BOX REMOVAL (Contd)
JUNCTION BOX REMOVAL (Contd)
JUNCTION BOX INSTALLATION
JUNCTION BOX INSTALLATION (Cont.)
JUNCTION BOX INSTALLATION (Cont.)
JUNCTION BOX INSTALLATION (Cont.)
JUNCTION BOX INSTALLATION (Cont.)
BUS BARS INSTALLATION
AUXILIARY SWITCH PANEL TO JUNCTION BOX WIRING HARNESS REPLACEMENT REMOVAL AND INSTALLATION
REMOVAL
Illustration
REMOVAL
Illustration
INSTALLATION
Illustration
INTERMEDIATE WIRING HARNESS REPLACEMENT
REMOVAL
Illustration
HORN REPLACEMENT
REMOVAL
EXHAUST REPLACEMENT
REMOVAL
Illustration
BATTERY HATCH COVER, HINGES, AND SUPPORT BRACE MAINTENANCE REMOVAL, CLEANING AND INSPECTION AND INSTALLATION
REMOVAL
Illustration
MASTER SWITCH MAINTENANCE
REMOVAL
Illustration
NATO SLAVE MAINTENANCE
REMOVAL
Illustration
BATTERY CABLES MAINTENANCE
REMOVAL
REMOVAL (Contd)
REMOVAL (Contd)
Illustration
CLEANING AND INSPECTION
INSTALLATION
INSTALLATION (Contd)
BATTERIES AND BATTERY BOXES REPLACEMENT PORT BATTERY BANK REMOVAL, PORT BATTERY BANK INSTALLATION, STARBOARD BATTERY BANK REMOVAL, AND STARBOARD BANK INSTALLATION
PORT BATTERY BANK REMOVAL
PORT BATTERY BANK INSTALLATION
STARBOARD BATTERY BANK REMOVAL
Illustration
ANCHOR LIGHT ASSEMBLY AND BULB MAINTENANCE REMOVAL, CLEANING AND INSPECTION, AND INSTALLATION
REMOVAL
Illustration
TOWING, STEAMING, AND NAVIGATION LIGHT ASSEMBLY AND BULB MAINTENANCE
REMOVAL
Illustration
INSPECTION LIGHT, BULB, AND BRACKET REPLACEMENT REMOVAL AND INSTALLATION
REMOVAL
Illustration
SEARCHLIGHT AND LIGHT BULB REPLACEMENT SEARCHLIGHT REMOVAL, LIGHT BULB REMOVAL, LIGHT BULB INSTALLATION, AND SEARCHLIGHT INSTALLATION
SEARCHLIGHT REMOVAL
Illustration
WIRING HARNESS CONNECTOR REPAIR TERMINAL-TYPE CABLE CONNECTOR REPAIR, MALE CABLE CONNECTOR REPAIR, FEMALE CABLE CONNECTOR REPAIR, CONNECTOR ASSEMBLY REPAIR, AND RECEPTACLE ASSEMBLY REPAIR
TERMINAL-TYPE CABLE CONNECTOR REPAIR
CONNECTOR ASSEMBLY REPAIR
EMERGENCY LINK SOLENOID MAINTENANCE REMOVAL, CLEANING AND INSPECTION, AND INSTALLATION
REMOVAL
Illustration
BLOCKING DIODE REPLACEMENT REMOVAL AND INSTALLATION
REMOVAL
Illustration
MASTER LINK AND FUSE REPLACEMENT
REMOVAL
Illustration
MAST ASSEMBLY MAINTENANCE MAST ASSEMBLY REMOVAL, UPPER MAST REMOVAL, INSPECTION, UPPER MAST INSTALLATION, AND MAST ASSEMBLY INSTALLATION
MAST ASSEMBLY REMOVAL
UPPER MAST REMOVAL
INSPECTION
MAST ASSEMBLY INSTALLATION
MAST WIRING HARNESS REPLACEMENT REMOVAL AND INSTALLATION
UPPER MAST HARNESSS REMOVAL
LOWER MAST HARNESSS INSTALLATION
Illustration
HEADER TANK AND RESERVOIR MAINTENANCE REMOVAL, CLEANING AND INSPECTION, AND INSTALLATION
REMOVAL
INSTALLATION
KEEL COOLER GRATE REPLACEMENT REMOVAL AND INSTALLATION
REMOVAL
KEEL COOLER MAINTENANCE REMOVAL, CLEANING AND INSPECTION, AND INSTALLATION
REMOVAL
INSTALLATION
'Unknown' by Unknown - Page 1 of 922 REMOVAL AND INSTALLATION
REMOVAL
Illustration
RAW WATER STRAINER MAINTENANCE REMOVAL, CLEANING AND INSPECTION, AND INSTALLATION
REMOVAL
Illustration
FUEL TANK REPLACEMENT REMOVAL AND INSTALLATION
REMOVAL
INSTALLATION
FUEL LEVEL SENDING UNIT MAINTENANCE REMOVAL, CLEANING AND INSPECTION, AND INSTALLATION
REMOVAL
Illustration
NYLON FUEL PLUMBING REPLACEMENT REMOVAL AND INSTALLATION
REMOVAL
Illustration
INTERMEDIATE FUEL SHUTOFF VALVE MAINTENANCE
REMOVAL
INSTALLATION
FUEL MASTER SHUTOFF VALVE AND ADAPTERS MAINTENANCE
REMOVAL
INSTALLATION
FUEL WATER SEPARATOR MAINTENANCE DRAINING, REMOVAL, AND INSTALLATION
DRAINING
Illustration
FUEL WATER SEPARATOR ELEMENT MAINTENANCEREMOVAL, CLEANING AND INSPECTION, AND INSTALLATION
REMOVAL
INSTALLATION
LUBRICITY FILTER MAINTENANCE
REMOVAL
Illustration
FUEL FILTER MAINTENANCE
REMOVAL
INSTALLATION
FUEL SYSTEM BLEEDING LOW PRESSURE FUEL LINES AND FUEL FILTER BLEEDING AND FUEL INJECTION PUMP BLEEDING
LOW PRESSURE FUEL LINES AND FUEL FILTER BLEEDING
Illustration
ENGINE HATCH COVER, HINGES, AND SUPPORT BRACE MAINTENANCE REMOVAL, CLEANING AND INSPECTION, AND INSTALLATION
REMOVAL
INSTALLATION
ENGINE MOUNTS AND BRACKETS REPLACEMENT REMOVAL AND INSTALLATION
REMOVAL
INSTALLATION
ENGINE WIRING HARNESS REPLACEMENT
REMOVAL
Illustration
INSTALLATION
Illustration
FUEL INJECTOR PLUMBING REPLACEMENT FUEL INJECTOR LINE REMOVAL, FUEL RETURN MANIFOLD AND RETURN TUBES REMOVAL, FUEL INJECTOR LINE INSTALLATION, AND FUEL RETURN MANIFOLD AND RETURN TUBES INSTALLATION
FUEL INJECTOR LINE REMOVAL
Illustration
FUEL RETURN MANIFOLD AND RETURN TUBES REMOVAL
Illustration
FUEL INJECTOR LINE INSTALLATION
Illustration
FUEL RETURN MANIFOLD AND RETURN TUBES INSTALLATION
BELT GUARD REPLACEMENT
REMOVAL
ENGINE DRIVEBELT REPLACEMENT
REMOVAL
BELT TENSIONER REPLACEMENT
REMOVAL
Illustration
OIL SUMP PUMP MAINTENANCE TRANSMISSION OIL DRAIN HOSE REMOVAL, ENGINE OIL DRAIN HOSE REMOVAL, OIL SUMP PUMP REMOVAL, OIL SUMP PUMP BRACKET REMOVAL, CLEANING AND INSPECTION, OIL SUMP PUMP BRACKET INSTALLATION, OIL SUMP PUMP INSTALLATION, ENGINE OIL DRAIN HOSE INSTALLATION, AND TRANSMISSION OIL DRAIN HOSE INSTALLATION
TRANSMISSION OIL DRAIN HOSE REMOVAL
CLEANING AND INSPECTION
OIL SUMP PUMP INSTALLATION
Illustration
ALTERNATOR, SUPPORT BRACKET, AND SUPPORT BRACE MAINTENANCE REMOVAL, CLEANING AND INSPECTION, AND INSTALLATION
REMOVAL
INSTALLATION
ALTERNATOR PULLEY MAINTENANCE REMOVAL, CLEANING AND INSPECTION, AND INSTALLATION
REMOVAL
ENGINE WATER INLET CONNECTION REPLACEMENT REMOVAL AND INSTALLATION
REMOVAL
Illustration
ENGINE THERMOSTAT AND FRONT LIFTING BRACKET MAINTENANCE REMOVAL, CLEANING AND INSPECTION, AND INSTALLATION
REMOVAL
Illustration
OIL PRESSURE SENDING UNIT MAINTENANCE REMOVAL, CLEANING AND INSPECTION, AND INSTALLATION
REMOVAL
Illustration
WATER TEMPERATURE SENDING UNIT MAINTENANCE
REMOVAL
Illustration
WATER PUMP MAINTENANCE
REMOVAL
LUBRICATING OIL COOLER MAINTENANCE REMOVAL, DISASSEMBLY, CLEANING AND INSPECTION, ASSEMBLY, AND INSTALLATION
REMOVAL
ASSEMBLY
ENGINE OIL FILTER MAINTENANCE REMOVAL, CLEANING AND INSPECTION, AND INSTALLATION
REMOVAL
Illustration
STARTER RELAY MAGNETIC SWITCH MAINTENANCE REMOVAL, CLEANING AND INSPECTION, AND INSTALLATION
REMOVAL
Illustration
STARTER MAINTENANCE REMOVAL, CLEANING AND INSPECTION, AND INSTALLATION
REMOVAL
Illustration
FUEL INJECTOR REPLACEMENT REMOVAL AND INSTALLATION]
REMOVAL
REMOVAL (cont.)
INSTALLATION
CYLINDER HEAD MAINTENANCE
REMOVAL
Illustration
INSTALLATION
Illustration
FUEL INJECTION PUMP AND ACCESSORY DRIVE GEAR MAINTENANCE
REMOVAL
Illustration
CLEANING AND INSPECTION
Illustration
FUEL LIFT PUMP MAINTENANCE
REMOVAL
Illustration
CLEANING AND INSPECTION
Illustration
AIR CLEANER MAINTENANCE
REMOVAL
Illustration
MAGNETIC PICK-UP MAINTENANCE
REMOVAL
Illustration
TURBOCHARGER PLUMBING MAINTENANCE
REMOVAL
Illustration
INSTALLATION
Illustration
TURBOCHARGER MAINTENANCE
REMOVAL
Illustration
INSTALLATION
Illustration
ENGINE VALVE COVERS MAINTENANCE
REMOVAL
Illustration
ROCKER ARMS MAINTENANCE REMOVAL, DISASSEMBLY, CLEANING AND INSPECTION, ASSEMBLY, AND INSTALLATION
REMOVAL
ASSEMBLY
AIR INTAKE COVER MAINTENANCE REMOVAL, CLEANING AND INSPECTION, AND INSTALLATION
REMOVAL
Illustration
VIBRATION DAMPER REPLACEMENT REMOVAL AND INSTALLATION
REMOVAL
EXHAUST MANIFOLD MAINTENANCE
REMOVAL
NSTALLATION
ENGINE BREATHER, BRACKET, CLAMP, AND HOSE ASSEMBLY MAINTENANCE
REMOVAL
INSTALLATION
ENGINE REAR LIFTING BRACKET REPLACEMENT
REMOVAL
ENGINE REPLACEMENT
REMOVAL
Illustration
REMOVAL (cont.)
Illustration
REMOVAL (cont.)
Illustration
INSTALLATION
Illustration
INSTALLATION (Contd)
Illustration
TRANSMISSION OIL COOLER FLUSHING MAINTENANCE
REMOVAL
Illustration
TRANSMISSION OIL COOLER REPLACEMENT
REMOVAL
Illustration
TRANSMISSION OIL COOLER PLUMBING MAINTENANCE
REMOVAL
Illustration
INSTALLATION
Illustration
TRANSMISSION OIL HOSES AND FITTINGS MAINTENANCE
REMOVAL
Illustration
TRANSMISSION ADAPTER PLATE REPLACEMENT
REMOVAL
TRANSMISSION DRIVEPLATE REPLACEMENT
REMOVAL
TRANSMISSION FILTER SCREEN MAINTENANCE
REMOVAL
INSTALLATION
TRANSMISSION OIL PUMP MAINTENANCE
REMOVAL
INSTALLATION
TRANSMISSION PRESSURE SENDING UNIT REPLACEMENT
REMOVAL
TRANSMISSION REPLACEMENT
REMOVAL
Illustration
INSTALLATION
Illustration
ELECTRIC BILGE PUMP, BRACKET, AND FLOAT REPLACEMENT (FORWARD)
REMOVAL]
Illustration
ELECTRIC BILGE PUMP, BRACKET, AND FLOAT REPLACEMENT (AFT)
REMOVAL
Illustration
DRIVESHAFT REPLACEMENT
REMOVAL
Illustration
HYDROJET HATCH COVER, HINGES, AND SUPPORT BRACE MAINTENANCE
REMOVAL
INSTALLATION
HYDROJET OIL COOLER COVER AND HOSES MAINTENANCE
REMOVAL
INSTALLATION
SCOOP CONTROL HYDRAULIC RESERVOIR AND HOSES MAINTENANCE
REMOVAL
INSTALLATION
SCOOP HYDRAULIC DRIVE BELTS REPLACEMENT
REMOVAL
Illustration
SCOOP HYDRAULIC PUMP, MOUNTING BRACKET, AND HOSES MAINTENANCE
REMOVAL
Illustration
INSTALLATION
Illustration
SCOOP HYDRAULIC CONTROL VALVE, CONTROL VALVE HOSES, CONTROL LINKAGE, AND MAIN FRAME BRACKETS MAINTENANCE CONTROL VALVE HOSES REMOVAL, MAIN FRAME BRACKET REMOVAL, CONTROL VALVE REMOVAL, CONTROL VALVE LINKAGE REMOVAL, CONTROL VALVE DISASSEMBLY, CLEANING AND INSPECTION, CONTROL VALVE ASSEMBLY, CONTROL VALVE LINKAGE INSTALLATION, CONTROL VALVE INSTALLATION, MAIN FRAME BRACKET INSTALLATION, AND CONTROL VALVE HOSES INSTALLATION
CONTROL VALVE HOSES REMOVAL
Illustration
CONTROL VALVE REMOVAL
CONTROL VALVE ASSEMBLY
CONTROL VALVE LINKAGE INSTALLATION
Illustration
SCOOP HYDRAULIC CYLINDER AND HOSES MAINTENANCE
REMOVAL
CLEANING AND INSPECTION
Illustration
STEERING HYDRAULIC CYLINDER AND MOUNTING BRACKET MAINTENANCE
REMOVAL
INSTALLATION
HYDROJET STEERING DEFLECTOR, ROD, AND PIVOT MAINTENANCE
REMOVAL
INSTALLATION
HYDROJET IMPELLER REPLACEMENT
REMOVAL
Illustration
REMOVAL
Illustration
INSTALLATION
Illustration
STEERING TIE ROD MAINTENANCE
REMOVAL
Illustration
HYDROJET SCOOP REVERSE DEFLECTOR MAINTENANCE
REMOVAL
Illustration
HYDROJET GRILL MAINTENANCE
REMOVAL
Illustration
HYDROJET ASSEMBLY MAINTENANCE
REMOVAL
Illustration
REMOVAL (
Illustration
CLEANING AND INSPECTION
Illustration
INSTALLATION
Illustration
INSTALLATION (Contd)
Illustration
RIFLE MOUNT SUPPORT AND BRACKET REPLACEMENT
REMOVAL
CAPSTAN, TOW HOOK, AND MOUNTING POST BRACKET MAINTENANCE CAPSTAN REMOVAL, TOW HOOK REMOVAL, MOUNTING POST BRACKET REMOVAL, TOW HOOK DISASSEMBLY, CLEANING AND INSPECTION, TOW HOOK ASSEMBLY, MOUNTING POST BRACKET INSTALLATION, TOW HOOK INSTALLATION, AND CAPSTAN INSTALLATION
CAPSTAN REMOVAL
Illustration
CLEANING AND INSPECTION
Illustration
TOW HOOK ASSEMBLY
TOW HOOK ASSEMBLY
DIVING PLATFORM FLAP, HINGES, AND BRACKETS REPLACEMENT
REMOVAL
Illustration
AUTOMATIC FIRE EXTINGUISHER BRACKET AND MOUNTING PLATE REPLACEMENT
REMOVAL
AUTOMATIC FIRE EXTINGUISHER ALARM REPLACEMENT
REMOVAL
Illustration
HANDHELD FIRE EXTINGUISHER BRACKET REPLACEMENT
REMOVAL
FORWARD AND AFT SCUPPER DRAINS MAINTENANCE FORWARD SCUPPER DRAIN REMOVAL, AFT SCUPPER DRAIN REMOVAL, CLEANING AND INSPECTION, AFT SCUPPER DRAIN INSTALLATION, FORWARD SCUPPER DRAIN INSTALLATION
FORWARD SCUPPER DRAIN REMOVAL
Illustration
ANODES MAINTENANCE HYDROJET ANODE REMOVAL, SCOOP REVERSE DEFLECTOR ANODE REMOVAL, HULL ANODE REMOVAL, KEEL COOLER ANODE REMOVAL, CLEANING AND INSPECTION, KEEL COOLER ANODE INSTALLATION, HULL ANODE INSTALLATION, SCOOP REVERSE DEFLECTOR ANODE INSTALLATION, AND HYDROJET ANODE INSTALLATION
HYDROJET ANODE REMOVAL
Illustration
CLEANING AND INSPECTION
Illustration
DATA PLATE REPLACEMENT
REMOVAL
CHAPTER 4 SUSTAINMENT MAINTENANCE INSTRUCTIONS BRIDGE ERECTION BOAT (BEB) MK II-S]
SUSTAINMENT MAINTENANCE INSTRUCTIONS BRIDGE ERECTION BOAT (BEB) MK II-S NSN 1940-01-526-0770 P/N 12492423 PISTON AND CONNECTING ROD MAINTENANCE REMOVAL, DISASSEMBLY, CLEANING AND INSPECTION, ASSEMBLY, AND INSTALLATION
REMOVAL
CLEANING AND INSPECTION
CLEANING AND INSPECTION (Contd)
Table 1. Piston and Connecting Rod Wear Limits.
ASSEMBLY
INSTALLATION
ENGINE OIL PUMP MAINTENANCE
REMOVAL
Illustration
Table 1. Engine Oil Pump Wear Limits.
Illustration
OIL PAN, SUCTION TUBE, AND SUCTION TUBE BRACKET MAINTENANCE REMOVAL, CLEANING AND INSPECTION, AND INSTALLATION
REMOVAL
CLEANING AND INSPECTION
INSTALLATION
Illustration
FRONT GEAR HOUSING COVER, CRANKSHAFT FRONT SEAL, AND FRONT GEAR HOUSING MAINTENANCE
REMOVAL
CLEANING AND INSPECTION
INSTALLATION
Illustration
CRANKSHAFT AND CRANKSHAFT GEAR REPLACEMENT
REMOVAL
CLEANING AND INSPECTION
INSTALLATION
Illustration
INSTALLATION (Contd)
FLYWHEEL, FLYWHEEL HOUSING, AND CRANKSHAFT REAR SEAL MAINTENANCE FLYWHEEL REMOVAL, FLYWHEEL HOUSING REMOVAL, CRANKSHAFT REAR SEAL REMOVAL, CLEANING AND INSPECTION, MEASUREMENT, CRANKSHAFT REAR SEAL INSTALLATION, FLYWHEEL HOUSING INSTALLATION, AND FLYWHEEL INSTALLATION
FLYWHEEL REMOVAL
Illustration
CLEANING AND INSPECTION
Illustration
MEASUREMENT
Illustration
CRANKSHAFT REAR SEAL INSTALLATION
Illustration
FLYWHEEL HOUSING INSTALLATION
Illustration
CAMSHAFT, CAM GEAR, AND CAM BUSHING MAINTENANCE
REMOVAL
Illustration
CLEANING AND INSPECTION
CLEANING AND INSPECTION (Contd)
INSTALLATION
Illustration
INSTALLATION
Illustration
FLYWHEEL RING GEAR MAINTENANCE
REMOVAL
Illustration
VALVES AND VALVE SPRINGS MAINTENANCE
REMOVAL
Illustration
INSTALLATION
Illustration
ENGINE VALVE TAPPETS MAINTENANCE REMOVAL, CLEANING AND INSPECTION, INSTALLATION, AND ADJUSTMENT
REMOVAL
Illustration
INSTALLATION
Illustration
ADJUSTMENT
ADJUSTMENT (Contd)
ADJUSTMENT (Contd)
ADJUSTMENT (Contd)
FIELD MAINTENANCE INSTRUCTIONS BRIDGE ERECTION BOAT (BEB) MK II-S NSN 1940-01-526-0770 P/N 12492423 TIMING PIN AND HOUSING REPLACEMENT REMOVAL AND INSTALLATION
REMOVAL
SUSTAINMENT MAINTENANCE INSTRUCTIONS BRIDGE ERECTION BOAT (BEB) MK II-S NSN 1940-01-526-0770 P/N 12492423 CYLINDER BLOCK MAINTENANCE REMOVAL, CLEANING AND INSPECTION, INSTALLATION
REMOVAL
Illustration
CLEANING AND INSPECTION
CLEANING AND INSPECTION (Contd)
INSTALLATION
INSTALLATION (Contd)
TURBOCHARGER REPAIR DISASSEMBLY, CLEANING AND INSPECTION, AND ASSEMBLY
DISASSEMBLY
Illustration
CLEANING AND INSPECTION
TRANSMISSION INSPECTION HOUSING, CAST PARTS, AND MACHINED SURFACES; VALVE SEATS; BEARINGS; BUSHINGS AND SLEEVES; THRUST WASHERS AND SPACERS; GEARS; SPLINED PARTS; SNAPRINGS; SPRINGS; AND FLEXIBLE HOSES
BEARINGS
TRANSMISSION REPAIR REMOVAL, CLUTCH PACK DISASSEMBLY, REAR HOUSING AND OUTPUT SHAFT DISASSEMBLY,FRONT HOUSING DISASSEMBLY, SELECTOR VALVE DISASSEMBLY, CLEANING AND INSPECTION, SELECTOR VALVE ASSEMBLY, FRONT HOUSING ASSEMBLY, REAR HOUSING AND OUTPUT SHAFT ASSEMBLY, CLUTCH PACK ASSEMBLY, AND INSTALLATION
REMOVAL
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CLUTCH PACK DISASSEMBLY
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CLUTCH PACK DISASSEMBLY (Contd)
REAR HOUSING AND OUTPUT SHAFT DISASSEMBLY
FRONT HOUSING DISASSEMBLY
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CLEANING AND INSPECTION
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REAR HOUSING AND OUTPUT SHAFT ASSEMBLY
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REAR HOUSING AND OUTPUT SHAFT ASSEMBLY (Contd)
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CLUTCH PACK ASSEMBLY
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CLUTCH PACK ASSEMBLY (Contd)
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INSTALLATION
TRANSMISSION REPAIR (Contd)
HYDROJET ASSEMBLY REPAIR DISASSEMBLY, CLEANING AND INSPECTION, AND ASSEMBLY
DISASSEMBLY
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DISASSEMBLY (Contd)
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CLEANING AND INSPECTION
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ASSEMBLY
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ASSEMBLY (Contd)
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CHAPTER 5 SUPPORTING INFORMATION BRIDGE ERECTION BOAT (BEB) MK II-S
SUPPORTING INFORMATION BRIDGE ERECTION BOAT (BEB) MK II-S NSN 1940-01-526-0770 P/N 12492423 REFERENCES
TECHNICAL MANUALS (TM)
MAINTENANCE ALLOCATION CHART (MAC) INTRODUCTION
MAINTENANCE FUNCTIONS
MAINTENANCE FUNCTIONS (contd)
EXPLANATION OF COLUMNS IN THE TOOLS, SPECIAL TOOLS, AND TEST EQUIPMENT IDENTIFICATION LIST
MAINTENANCE ALLOCATION CHART
Table 1. Maintenance Allocation Chart.
Table 1. Maintenance Allocation Chart (Contd).
Table 1. Maintenance Allocation Chart (Contd).
Table 1. Maintenance Allocation Chart (Contd).
Table 1. Maintenance Allocation Chart (Contd).
Table 1. Maintenance Allocation Chart (Contd).
Table 1. Maintenance Allocation Chart (Contd).
Table 1. Maintenance Allocation Chart (Contd).
Table 1. Maintenance Allocation Chart (Contd).
Table 1. Maintenance Allocation Chart (Contd).
Table 2. Tools and Equipment Reference Codes.
Table 2. Tools and Equipment Reference Codes (Contd).
Table 2. Tools and Equipment Reference Codes (Contd).
EXPENDABLE AND DURABLE ITEMS LIST
Table 1. Expendable and Durable Items List.
Table 1. Expendable and Durable Items List.
Table 1. Expendable and Durable Items List (Contd).
TOOL IDENTIFICATION LIST
Table 1. Common and Special Tools List.
Table 1. Common and Special Tools List (Contd).
Table 1. Common and Special Tools List (Contd).
MANDATORY REPLACEMENT PARTS
Table 1. Mandatory Replacement Parts
Table 1. Mandatory Replacement Parts (Contd).
Table 1. Mandatory Replacement Parts (Contd).
Table 1. Mandatory Replacement Parts (Contd).
Table 1. Mandatory Replacement Parts (Contd).
SUPPORTING INFORMATION BRIDGE ERECTION BOAT (BEB) MK II-S NSN 1940-01-526-0770 P/N 12492423 ILLUSTRATED LIST OF MANUFACTURED ITEMS
CLUTCH SPRING COMPRESSOR
OUTER BEARING PUSHER
PISTON ENTERING SLEEVE
SKF ADAPTER
OUTPUT GEAR PUSHER
SCHEMATICS AND DIAGRAMS
- Auxiliary Wiring Harness Schematic Foldout 7.
Cooling System Diagram Foldout 1.
Fuel System Diagram Foldout 2.
Automatic Fire Extinguisher Wiring Schematic Foldout 3.
Battery Starting and Charging Schematic Foldout 4.
Auxiliary Wiring Harness Layout Foldout 5.
Auxiliary Wiring Harness Details Foldout 6.
Cab and Mast Layout Details Foldout 8.
Auxiliary Switch Panel and Junction Box Details Folout 9
Depth Sounder Schematic Foldout 10.
Instrument Panel Wiring Harness Schematic Foldout 11
Engine Wiring Harness Schematic Foldout 12.
Upper and Lower Mast Wiring Schematic Foldout 13.
Cab Wiring Schematic Foldout 14.
PAINTING INSTRUCTIONS
CAMOUFLAGE PATTERNS AND ALIGNMENT MARKS
CAMOUFLAGE PATTERNS AND ALIGNMENT MARKS (Contd)
CAMOUFLAGE PATTERNS AND ALIGNMENT MARKS (Contd)
CAMOUFLAGE PATTERNS AND ALIGNMENT MARKS (Contd)
WELDING INSTRUCTIONS PREPARATION AND WELDING
PREPARATION
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TORQUE LIMITS INTRODUCTION, HOW TO USE TORQUE LIMITS, CAPSCREW HEAD MARKINGS, TORQUE TABLES, TUBING APPLICATION TIGHTENING ASSEMBLY INSTRUCTIONS, TORQUE WRENCH ADAPTERS, AND CONVERSION FORMULA
Table 1. Torque Limits for Dry Fasteners.
Table 2. Torque Limits for Wet Fasteners.
Table 3. Torque Limits for Metric Fasteners.
TUBING APPLICATION TIGHTENING ASSEMBLY INSTRUCTIONS
TUBING APPLICATION TIGHTENING ASSEMBLY INSTRUCTIONS (CONTD)
CONVERSION FORMULA
INDEX
INDEX (Contd)
INDEX (Contd)
INDEX (Contd)
INDEX (Contd)
INDEX (Contd)
THE METRIC SYSTEM AND EQUIVALENTS
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REMOVAL
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