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• TECHNICAL MANUAL
• WARNING SUMMARY
• WARNING SUMMARY (cont.)
• WARNING SUMMARY (cont.)
• WARNING SUMMARY (cont.)
• LIST OF EFFECTIVE PAGES/WORK PACKAGES
• OPERATOR'S, UNIT, DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE MANUAL FOR ADVANCED AVIATION FORWARD AREA REFUELING SYSTEM (AAFARS) MODEL M100A1
• TABLE OF CONTENTS
• TABLE OF CONTENTS (Continued)
• TABLE OF CONTENTS (Continued)
• HOW TO USE THIS MANUAL
• OPERATOR MAINTENANCE ADVANCED AVIATION FORWARD AREA REFUELING SYSTEM MODEL M100A1 REPLACE UNISEX COUPLING FACE SEAL/DUST CAP SEAL
• OPERATOR, UNIT, DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE ADVANCED AVIATION FORWARD AREA REFUELING SYSTEM MODEL M100A1 GENERAL INFORMATION
• DESTRUCTION OF MATERIEL TO PREVENT ENEMY USE
• Quality of Material
• CHAPTER 1 DESCRIPTION AND THEORY OF OPERATION FOR ADVANCED AVIATION FORWARD AREA REFUELING SYSTEM
• EQUIPMENT DESCRIPTION AND DATA
• LOCATION AND DESCRIPTION OF MAJOR COMPONENTS
• Pump-Engine Module
• Engine Module
• Liquid Fuel Filter-Separator
• Accessory Module
• Fuel Delivery Equipment
• Figure 5. Fuel Delivery Equipment
• Figure 6. D-1 Nozzle Assembly
• Figure 8. Oil/Fuel Servicing Nozzle
• Figure 10. Single Two-Inch Unisex Coupling-Inlet Combinations
• Figure 12. Valved Elbow Coupling
• Auxiliary Pump Module
• TRICON Containers
• Fuel Spill Kit
• Pressure Control
• Table 1. Equipment Data
• Table 1. Equipment Data (Continued)
• Table 1. Equipment Data (Continued)
• Table 1. Equipment Data (Continued)
• Table 1. Equipment Data (Continued)
• Table 1. Equipment Data (Continued)
• Table 1. Equipment Data (Continued)
• Table 1. Equipment Data (Continued)
• THEORY OF OPERATION
• PUMPING SUBSYSTEM
• Figure 3. Liquid-Fuel Filter Separator
• POWER SUBSYSTEM
• ELECTRICAL SUBSYSTEM
• Figure 5. Defueling Subsystem
• CHAPTER 2 OPERATOR INSTRUCTIONS FOR ADVANCED AVIATION FORWARD AREA REFUELING SYSTEM
• DESCRIPTION AND USE OF OPERATOR CONTROLS AND INDICATORS
• Table 2. Electrical Connection Panel Controls and Connectors
• Table 3. Pressure Control Controls
• OPERATOR MAINTENANCE ADVANCED AVIATION FORWARD AREA REFUELING SYSTEM MODEL M100A1 OPERATOR'S PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) INTRODUCTION
• LEAKAGE CRITERIA
• OPERATOR MAINTENANCE ADVANCED AVIATION FORWARD AREA REFUELING SYSTEM MODEL M100A1 OPERATOR'S PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) PROCEDURES
• Table 1. Operator's Preventive Maintenance Checks and Services for AAFARS
• Table 1. Operator's Preventive Maintenance Checks and Services for AAFARS (Continued)
• Table 1. Operator's Preventive Maintenance Checks and Services for AAFARS (Continued)
• Table 1. Operator's Preventive Maintenance Checks and Services for AAFARS (Continued)
• Table 1. Operator's Preventive Maintenance Checks and Services for AAFARS (Continued)
• Table 1. Operator's Preventive Maintenance Checks and Services for AAFARS (Continued)
• Table 1. Operator's Preventive Maintenance Checks and Services for AAFARS (Continued)
• Table 1. Operator's Preventive Maintenance Checks and Services for AAFARS (Continued)
• Table 1. Operator's Preventive Maintenance Checks and Services for AAFARS (Continued)
• Table 1. Operator's Preventive Maintenance Checks and Services for AAFARS (Continued)
• Table 1. Operator's Preventive Maintenance Checks and Services for AAFARS (Continued)
• Table 1. Operator's Preventive Maintenance Checks and Services for AAFARS (Continued)
• OPERATOR, UNIT, DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE ADVANCED AVIATION FORWARD AREA REFUELING SYSTEM MODEL M100A1 OPERATION UNDER USUAL CONDITIONS
• Figure 1. AAFARS Emplacement
• SYSTEM ASSEMBLY AND PREPARATION FOR USE
• Figure 2. Fuel Contamination Test Kit
• Position fuel drums (figure 1, 2) on spill containment unit (1).
• Figure 3. API Specific Gravity Determination
• Figure 4. Pump-Engine Emplacement
• Figure 5. 2" Unisex Non-Valved Coupling to 2" Male Camlock Adapter Assembly
• Install engine module in pump-engine module.
• Establish recirculation path.
• Position one nozzle kit at each fueling point.
• OPERATING PROCEDURES
• Perform normal electric engine start.
• Figure 6. Manual Engine Start
• Verify that pump outlet hose pressurizes (hose expands).
• Test for undissolved water in aviation fuel (AQUA GLO Test).
• Figure 7. Fuel Contamination Test Kit
• Figure 8. Undissolved Water Test
• Sampling
• Rating Procedure
• Reporting
• Figure 9. Particulate Fuel Contamination Test
• Perform particulate contamination fuel test.
• Periodically monitor condition of the fuel transfer pump discharge hose.
• To change from use of a D-1 nozzle to a CCR nozzle during refueling operations:
• Figure 10. Defueling Liquid Fuel Filter-Separator
• Figure 11. Defueling System Fuel Hoses
• Remove condensation from fuel lines.
• With the fuel transfer pump
• Defuel system fuel hoses.
• NORMAL SYSTEM SHUTDOWN
• PREPARATION FOR MOVEMENT
• PREPARATION FOR MOVEMENT (Continued)
• PREPARATION FOR MOVEMENT (Continued)
• OPERATOR MAINTENANCE ADVANCED AVIATION FORWARD AREA REFUELING SYSTEM MODEL M100A1 SYSTEM COMPONENT REPLACEMENT
• REPLACE ACCESSORY MODULE
• REPLACE LIQUID FUEL FILTER-SEPARATOR
• Illustration
• OPERATOR, UNIT, DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE ADVANCED AVIATION FORWARD AREA REFUELING SYSTEM MODEL M100A1 OPERATION UNDER UNUSUAL CONDITIONS
• Engine Cold Start
• OPERATION IN RAIN
• STOWAGE AND DECAL/DATA PLATE GUIDE
• Figure 2. Pump Engine Module Decals and Data Plates
• Figure 3. Engine Module Decals and Data Plates
• Figure 4. Accessory Module Data Plates (Sheet 1 of 3)
• Figure 4. Accessory Module Data Plates (Sheet 2 of 3)
• Figure 4. Accessory Module Data Plates (Sheet 3 of 3)
• Figure 5. Accessory Module Decals
• Figure 6. Auxiliary Pump Decals
• Figure 7. Liquid Fuel Filter-Separator Decals and Data Plates
• Figure 8. CCR Nozzle Decals and Data Plate
• Figure 10. Decals ­ Discharge Fitting Kit, P/N 532606-01-01
• Figure 12. Decals ­ Discharge Hose Kit, P/N 532607-01-01
• Figure 14. Decals and Data Plates ­ Drum Fitting Kit, P/N 532612-01-01
• Figure 15. Decals ­ Drum Fitting Kit, P/N 532612-01-02
• Figure 17. Decals ­ Discharge Hose Kit, P/N 532605-01-01
• Figure 19. Decals ­ Discharge Hose Kit, P/N 532603-01-01
• Figure 21. Decals and Data Plates ­ Fuel Test Kit, P/N 532636-01-01 (Sheet 1 of 2)
• Figure 21. Decals ­ Fuel Test Kit, P/N 532636-01-01 (Sheet 2 of 2)
• Figure 22. Decals and Data Plates ­ Manual Starter Kit, P/N 532801-01-01
• Figure 23. Recirculation Manifold
• Figure 24. TRICON 1 Data Plate
• Figure 25. TRICON 2 Decals and Data Plate
• ON-VEHICLE EQUIPMENT LOADING PLAN
• Figure 1. UH-60 Loading Arrangement (Sheet 2)
• HMMWV WITH CARGO TRAILER LOADING PLAN
• CH-47 HELICOPTER LOADING PLAN
• 5-TON CARGO TRUCK LOADING PLAN
• CHAPTER 3 OPERATOR TROUBLESHOOTING FOR ADVANCED AVIATION FORWARD AREA REFUELING SYSTEM
• OPERATOR MAINTENANCE ADVANCED AVIATION FORWARD AREA REFUELING SYSTEM MODEL M100A1 OPERATOR TROUBLESHOOTING PROCEDURES
• Table 1. Operator Troubleshooting
• Table 1. Operator Troubleshooting (Continued)
• Table 1. Operator Troubleshooting (Continued)
• CHAPTER 4 UNIT TROUBLESHOOTING FOR ADVANCED AVIATION FORWARD AREA REFUELING SYSTEM
• UNIT MAINTENANCE ADVANCED AVIATION FORWARD AREA REFUELING SYSTEM MODEL M100A1 UNIT TROUBLESHOOTING PROCEDURES
• ENGINE
• FUEL TRANSFER PUMP
• FILTER SEPARATOR
• CONTROL BOX
• System Electrical Schematic
• FUEL DRUM
• TRICON CONTAINER
• PRESSURE CONTROL
• CHAPTER 5 DIRECT SUPPORT TROUBLESHOOTING FOR ADVANCED AVIATION FORWARD AREA REFUELING SYSTEM
• DIRECT SUPPORT MAINTENANCE ADVANCED AVIATION FORWARD AREA REFUELING SYSTEM MODEL M100A1 DIRECT SUPPORT TROUBLESHOOTING PROCEDURES
• FUEL DRUM
• TRICON CONTAINER
• CHAPTER 6 OPERATOR MAINTENANCE FOR ADVANCED AVIATION FORWARD AREA REFUELING SYSTEM
• OPERATOR MAINTENANCE ADVANCED AVIATION FORWARD AREA REFUELING SYSTEM MODEL M100A1 REPLACE UNISEX COUPLING FACE SEAL/DUST CAP SEAL
• EMERGENCY REPAIR, FUEL DRUM CASING
• Illustration
• CHAPTER 7 UNIT MAINTENANCE FOR ADVANCED AVIATION FORWARD AREA REFUELING SYSTEM
• UNIT MAINTENANCE ADVANCED AVIATION FORWARD AREA REFUELING SYSTEM MODEL M100A1 SERVICE UPON RECEIPT
• PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) INTRODUCTION
• GENERAL
• Table 1. Unit Preventive Maintenance Checks and Services (PMCS) for AAFARS
• Table 1. Unit Preventive Maintenance Checks and Services (PMCS) for AAFARS (Continued)
• Table 1. Unit Preventive Maintenance Checks and Services (PMCS) for AAFARS (Continued)
• Table 1. Unit Preventive Maintenance Checks and Services (PMCS) for AAFARS (Continued)
• REPLACE ENGINE OIL FILTER
• INSTALLATION
• REPLACE ENGINE FUEL FILTER
• INSTALLATION
• REPLACE PUMPAGE OVER TEMPERATURE SENSOR/SENSOR CABLE (W103)
• REMOVAL
• REPLACE ENGINE AIR FILTER ELEMENT
• REPLACE ENGINE AIR FILTER HOSE
• REPLACE FUEL TRANSFER PUMP PN 8424/PN 60975-5 INLET QUICK DISCONNECT FITTING PACKING
• INSTALLATION
• INTRODUCTION TO FUEL DELIVERY EQUIPMENT MAINTENANCE
• REPLACE TWO-INCH VALVED UNISEX COUPLING
• INSTALLATION
• REPLACE THREE-INCH UNISEX COUPLING
• INSTALLATION
• REPLACE UNISEX COUPLING DUST CAP
• INSTALLATION
• REPLACE UNISEX COUPLING BUMPER
• REPLACE UNISEX COUPLING LUGS
• INSTALLATION
• REPLACE TWO-INCH NON-VALVED UNISEX COUPLING
• INSTALLATION
• REPAIR TWO-INCH NON-VALVED UNISEX COUPLING
• ASSEMBLY
• REPLACE FUEL TRANSFER PUMP PN 8424/PN 60975-5
• INSTALLATION
• REPLACE FUEL TRANSFER PUMP PN 8424 DISCHARGE HOUSING O-RING
• INSTALLATION
• REPLACE FUEL TRANSFER PUMP PN 8424 DISCHARGE VALVE
• REPLACE ENGINE MODULE CARRYING HANDLE
• REPLACE ENGINE MODULE PULLEY GUARD
• REPLACE ENGINE MODULE ALIGNMENT BOLTS
• REPLACE CABLE ASSEMBLY W101
• INSTALLATION
• INSTALLATION (Cont.)
• REPLACE STARTER
• REPLACE FUEL PUMP
• INSTALLATION
• ADJUST ENGINE INTAKE AND EXHAUST VALVES
• Illustration
• REPLACE FUEL INJECTOR NOZZLE
• INSTALLATION
• REPLACE EXHAUST MANIFOLD
• REPLACE INTAKE MANIFOLD
• INSTALLATION
• REPLACE DECOMPRESSION ARM O-RING
• INSTALLATION
• REPLACE BATTERY
• INSTALLATION
• REPLACE CONTROL BOX
• INSTALLATION
• REPLACE BATTERY CABLE W202
• INSTALLATION
• REPAIR BATTERY CABLE
• ASSEMBLY
• INSTALLATION
• REPLACE CONTROL CABLE W201
• INSTALLATION
• REPAIR BATTERY HOLDDOWN
• Illustration
• DATA PLATE REPLACEMENT (TYPICAL)
• REPLACE FILTER VESSEL COVER O-RING
• REMOVAL
• INSTALLATION (Figure 1)
• Figure 2. Filter Vessel Cover Torque Pattern
• REPLACE COALESCER ELEMENTS AND SEPARATOR ELEMENT
• Figure 1. Coalescer and Separator Elements Removal
• WATER PUMP START SWITCH (DS2) REPLACEMENT REMOVAL, INSTALLATION
• REPLACE DIFFERENTIAL PRESSURE GAUGE AND/OR INLET AND OUTLET LINES
• INSTALLATION OF INLET AND OUTLET LINES
• REMOVAL OF DIFFERENTIAL PRESSURE GAUGE
• REPLACE SIGHT GAUGE COMPONENTS
• INSTALLATION
• REPLACE FILTER SEPARATOR MANUAL VENT VALVE
• Illustration
• REPLACE FILTER SEPARATOR GRAVITY DRAIN PLUG
• INSTALLATION
• REPAIR OF CONTROL BOX
• REPLACE CONTROL PANEL LAMP ASSEMBLIES/PANEL LIGHTS
• Illustration
• REPLACE PANEL LIGHTS DIMMER POTENTIOMETER R1
• INSTALLATION
• REPAIR EMERGENCY STOP SWITCH (S4)
• INSTALLATION
• REPLACE CONTROL PANEL TOGGLE SWITCHES
• Illustration
• REPLACE CAPACITOR C1
• Illustration
• REPLACE CIRCUIT BREAKERS CB1 OR CB2
• Illustration
• REPLACE RELAY K1
• REPLACE VOLTAGE REGULATOR
• Illustration
• REPLACE CONTROL BOX VOLTMETER
• REPLACE AUXILIARY PUMP
• INSTALLATION
• CLEAN AND REPLACE AUXILIARY PUMP INLET COMPONENTS
• Illustration
• REPLACE AUXILIARY PUMP ROTOR VANES
• ASSEMBLY
• REPAIR AUXILIARY PUMP
• PUMP ASSEMBLY
• PUMP ASSEMBLY-Continued
• REPAIR CCR NOZZLE ASSEMBLY
• Illustration
• INSPECTION
• REPLACE CCR NOZZLE UNISEX COUPLING
• INSTALLATION
• REPAIR D1-NOZZLE TWO-INCH NON-VALVED UNISEX COUPLING
• DISASSEMBLY AND INSPECTION
• ASSEMBLY
• REPLACE D1-NOZZLE BONDING CABLE ASSEMBLY
• REPLACE D1-NOZZLE HANDLE ASSEMBLY
• ASSEMBLY
• REPLACE D1-NOZZLE HOSE END REGULATOR
• REMOVAL
• INSTALLATION
• REPAIR FUEL DRUM ADAPTER ASSEMBLY
• ASSEMBLY
• REPAIR TOWING YOKE
• ASSEMBLY
• REPAIR PRESSURE CONTROL
• Figure 1. Pressure Control Diaphragm Valve
• STOP CYCLING VALVE ASSEMBLY REMOVAL AND DISASSEMBLY
• STOP CYCLING VALVE ASSEMBLY CLEANING, REPAIR, REASSEMBLY AND INSTALLATION
• STOP CYCLING VALVE ASSEMBLY CLEANING, REPAIR, REASSEMBLY AND INSTALLATION (Cont.)
• FILL CYCLING VALVE ASSEMBLY REMOVAL AND DISASSEMBLY
• FILL CYCLING VALVE ASSEMBLY REMOVAL AND DISASSEMBLY (cont.)
• PILOT VALVE TESTING
• Figure 3. Pressure Control Testing
• PILOT VALVE REMOVAL AND DISASSEMBLY (Refer to figure 4.)
• Figure 5. Adjusting Pilot Valve Shut Off Pressure
• PILOT VALVE CLEANING, INSPECTION AND REPAIR (Refer to figure 4.)
• VENTURI REMOVAL AND DISASSEMBLY (Refer to figure 4.)
• VENTURI ASSEMBLY AND INSTALLATION (Refer to figure 4.)
• FEMALE COUPLING HALF REPLACEMENT (Refer to figure 2.)
• MALE COUPLING HALF REPAIR (Refer to figure 2.)
• REPLACE TRICON DOCUMENT HOLDER
• INSTALLATION
• REPLACE TRICON SEAL SET
• INSTALLATION
• INSTALLATION-Continued
• INSTALLATION-Continued
• INSTALLATION-Continued
• INSTALLATION-Continued
• REPLACE SPRING STARTER END CAP
• INSTALLATION
• PREPARATION FOR STORAGE OR SHIPMENT
• PUMP-ENGINE MODULE
• Preparation for Use After Storage/Shipment
• ACCESSORY MODULE
• AUXILIARY PUMP
• FUEL DRUMS
• SPECIAL INSTRUCTIONS FOR ADMINISTRATIVE STORAGE
• ILLUSTRATED LIST OF MANUFACTURED ITEMS
• Figure 1. Clamp, Grounding
• Figure 2. Tube, Inlet, Filter-Separator
• Figure 3. Tube, Outlet, Filter-Separator
• Figure 4. TRICON 1
• Figure 5. TRICON 2
• CHAPTER 8 DIRECT SUPPORT MAINTENANCE FOR ADVANCED AVIATION FORWARD AREA REFUELING SYSTEM
• DIRECT SUPPORT MAINTENANCE ADVANCED AVIATION FORWARD AREA REFUELING SYSTEM MODEL M100A1 REPLACE FUEL TRANSFER PUMP PN 60975-5 OUTLET FLAPPER VALVE/O-RINGS
• Illustration
• INSTALLATION
• REPLACE FUEL TRANSFER PUMP PN 60975-5 INPUT SEALS
• INSTALLATION
• REPAIR FUEL TRANSFER PUMP PN 60975-5 ROTARY VANE PUMP
• Illustration
• ASSEMBLY
• REPLACE FUEL TRANSFER PUMP PN 8424 INLET O-RING
• INSTALLATION
• REPLACE FUEL TRANSFER PUMP PN 8424 SHAFT SEAL ASSEMBLY/O-RINGS
• REMOVAL
• INSTALLATION
• INSTALLATION - Continued
• REPLACE FUEL TRANSFER PUMP PN 8424 VANE PUMP HOUSING O-RINGS
• INSTALLATION
• REPAIR OF FUEL TRANSFER PUMP PN 8424 ROTARY VANE PUMP
• INSTALLATION
• REPLACE FUEL TRANSFER PUMP PN 8424 IMPELLER-SHAFT ASSEMBLY
• INSTALLATION
• REPAIR THREE-INCH VALVED UNISEX COUPLING
• DISASSEMBLY
• INSPECTION
• ASSEMBLY
• REPAIR TWO-INCH VALVED UNISEX COUPLING
• INSPECTION
• ASSEMBLY
• REPAIR CCR NOZZLE ASSEMBLY
• DISASSEMBLY
• DISASSEMBLY-Continued
• DISASSEMBLY-Continued
• DISASSEMBLY-Continued
• DISASSEMBLY-Continued
• DISASSEMBLY-Continued
• INSPECTION
• ASSEMBLY
• ASSEMBLY-Continued
• ASSEMBLY-Continued
• ASSEMBLY-Continued
• ASSEMBLY-Continued
• ASSEMBLY-Continued
• REPAIR D1-NOZZLE BODY ASSEMBLY
• DISASSEMBLY
• DISASSEMBLY-Continued
• INSPECTION
• ASSEMBLY
• ASSEMBLY-Continued
• REPAIR D1 NOZZLE HOSE END REGULATOR
• DISASSEMBLY-
• ASSEMBLY
• ASSEMBLY (Cont.)
• REPAIR FUEL DRUM ASSEMBLY
• INSPECTION
• ASSEMBLY
• OPERATOR, UNIT, DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE ADVANCED AVIATION FORWARD AREA REFUELING SYSTEM MODEL M100A1 MAINTENANCE TORQUE LIMITS
• HEX NUT STRENGTH IDENTIFICATION
• STANDARD TORQUE VALUES - ENGLISH SYSTEM
• STANDARD TORQUE VALUES - ENGLISH SYSTEM (cont.)
• DIRECT SUPPORT MAINTENANCE ADVANCED AVIATION FORWARD AREA REFUELING SYSTEM MODEL M100A1 WIRING DIAGRAMS
• Figure 1. Control Panel Wiring Diagram (Sheet 1 of 2)
• Figure 1. Control Panel Wiring Diagram (Sheet 2 of 2)
• Figure 2. Cable Assembly W101 Wiring Diagram (Engine Wiring Harness)
• Figure 3. Cable Assembly W102 Wiring Diagram (Engine Starter Cable)
• Figure 4. Cable Assembly W103 Wiring Diagram (Pumpage Overtemperature Cable)
• Figure 5. Cable Assembly W201 Wiring Diagram (Accessory Module Control Cable)
• Figure 6. Cable Assembly W202 Wiring Diagram (Battery Power Cable)
• CHAPTER 9 GENERAL SUPPORT MAINTENANCE FOR ADVANCED AVIATION FORWARD AREA REFUELING SYSTEM
• GENERAL SUPPORT MAINTENANCE ADVANCED AVIATION FORWARD AREA REFUELING SYSTEM MODEL M100A1 ENGINE OVERHAUL INTRODUCTION
• REMOVE ENGINE FROM ENGINE MODULE
• Illustration
• REMOVE ENGINE FROM ENGINE MODULE (cont.)
• ENGINE DISASSEMBLY
• REMOVE INTAKE MANIFOLD (Refer to figure 2.)
• Figure 2. Intake Manifold Removal
• REMOVE AND CLEAN OIL PAN. (Refer to figure 3.)
• REMOVE ENGINE SHROUD, CYLINDER CASING AND GATES. (Refer to figure 4.)
• Figure 4. Shroud, Cylinder Casing and Gates Removal
• REMOVE STARTER (Refer to figure 5)
• REMOVE FLYWHEEL/ALTERNATOR ROTOR AND STATOR. (Refer to figure 6.)
• Figure 6. Flywheel and Alternator Removal
• REMOVE FUEL FLOW SOLEOID. (Refer to figure 7.)
• REMOVE VALVE COVERS (Refer to figure 8.)
• REMOVE DECOMPRESSION LEVER. (Refer to figure 9.)
• REMOVE INJECTION PUMP. (Refer to figures 10 and 11.)
• Figure 10. Fuel System Components Removal
• Figure 11. Injection Pump Removal
• REMOVE FUEL PUMP (Refer to figure 12.)
• REMOVE FUEL INJECTORS. (Refer to figure 13.)
• REMOVE CYLINDER HEAD AND CYLINDER (Refer to figures 14 and 15.)
• Figure 14. Cylinder Head Removal
• Figure 15. Cylinder Removal
• REMOVE PISTON AND RINGS. (Refer to figure 16.)
• REMOVE AND CHECK OIL PUMP. (Refer to figure 17.)
• Figure 17. Oil Pump Removal
• REMOVE TIMING (PULLEY END) COVER. (Refer to figure 18.)
• REMOVE GOVERNOR ASSEMBLY AND SPEED CONTROL (Refer to figures 19 and 20.)
• Figure 19. Governor Removal
• REMOVE CAMSHAFT AND VALVE TAPPETS. (Refer to figure 21.)
• REMOVE REAR CRANKSHAFT SUPPORT. (Refer to figure 22.)
• REMOVE CRANKSHAFT GEAR, CRANKSHAFT AND BEARINGS. (Refer to figure 23.)
• Figure 23. Crankshaft Gear, Crankshaft and Bearings Removal
• REMOVE OIL PRESSURE RELIEF VALVE. (Refer to figure 24.)
• DISASSEMBLE CYLINDER HEAD. (Refer to figure 25.)
• Figure 25. Cylinder Head Disassembly
• ENGINE ASSEMBLY
• Figure 1. Crankshaft Assembly Installation
• Figure 2. Front Crankshaft Bearing Installation
• Figure 3. Rear Crankshaft Support Installation
• INSTALL OIL PRESSURE RELIEF VALVE (Refer to Figure 4.)
• INSTALL PISTON RINGS (Refer to Figure 5)
• Figure 5. Piston Ring Installation
• CHECK CYLINDER (Refer to Figure 6.)
• INSTALL PISTON ASSEMBLY AND CYLINDER (Refer to Figure 7.)
• Figure 7. Piston Assembly Installation
• INSTALL CAMSHAFT (Refer to Figures 8 and 9.)
• Figure 9. Camshaft and Tappet Installation
• INSTALL GOVERNOR ASSEMBLY AND SPEED CONTROL (Refer to Figures 10 and 11)
• INSTALL GOVERNOR ASSEMBLY AND SPEED CONTROL (Refer to Figures 10 and 11) (cont.)
• Figure 10. Governor and Speed Control Installation
• INSTALL OIL PUMP (Refer to Figure 12.)
• INSTALL TIMING (PULLEY END) COVER (Refer to Figure 13.)
• CHECK PISTON PROTRUSION (Refer to Figure 14.)
• ASSEMBLE CYLINDER HEAD (Refer to Figure 15)
• ASSEMBLE CYLINDER HEAD (Refer to Figure 15) (Cont.)
• Figure 15. Cylinder Head Repair and Assembly
• INSTALL CYLINDER HEAD (Refer to Figures 16, 17, 18 and 19.)
• Figure 16. Pushrod Measurement
• Figure 18. Cylinder Head Installation
• Figure 19. Cylinder Head Alignment
• INSTALL FLYWHEEL/ALTERNATOR ROTOR AND STATOR (Refer to Figure 20.)
• Figure 20. Flywheel/Alternator Installation
• INSTALL INTAKE MANIFOLD (Refer to Figure 21.)
• INSTALL EXHAUST MANIFOLD (Refer to Figure 22.)
• INSTALL INJECTION PUMP (Refer to Figure 23.)
• Figure 23. Install Injection Pump
• INSTALL FUEL INJECTOR (Refer to Figure 24.)
• Figure 24. Fuel Injector Installation
• INSTALL FUEL PUMP (Refer to Figure 25.)
• INSTALL VALVE COVERS (Refer to Figure 26.)
• INSTALL DECOMPRESSION LEVER (Refer to Figure 27.)
• INSTALL FUEL FLOW SOLENOID (Refer to Figure 28.)
• Figure 28. Fuel Flow Solenoid Installation
• INSTALL OIL PAN (Refer to Figure 29.)
• Figure 29. Oil Pan Installation
• INSTALL STARTER (Refer to Figure 30.)
• INSTALL GATES, SHROUD AND OIL COOLER (Refer to Figure 31.)
• Figure 31. Shroud, Gates and Oil Cooler Installation
• INSTALL FLEXIBLE COUPLING ADAPTER AND GUARD TO ENGINE (Refer to Figure 32.)
• INSTALL ENGINE IN ENGINE MODULE (Refer to Figure 33.)
• Figure 33. Installation of Engine in Engine Module
• ADJUST FUEL INJECTION PUMP. (Refer to Figure 34.)
• Figure 34. Fuel Injection Pump Timing Adjustment
• ADJUST ENGINE INTAKE AND EXHAUST VALVES (Refer to Figure 35.)
• Figure 35. Valve Adjustment
• INSTALL CASING (Refer to Figure 36.)
• OVERHAUL FUEL TRANSFER PUMP PN 60975-7
• DISASSEMBLY
• Illustration
• ASSEMBLY
• ASSEMBLY ­ Continued
• ASSEMBLY ­ Continued
• CHAPTER 10 SUPPORTING INFORMATION FOR ADVANCED AVIATION FORWARD AREA REFUELING SYSTEM
• OPERATOR, UNIT, DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE ADVANCED AVIATION FORWARD AREA REFUELING SYSTEM MODEL M100A1 SUPPORTING INFORMATION REFERENCES
• Regulations
• SUPPORTING INFORMATION MAINTENANCE ALLOCATION CHART (MAC) INTRODUCTION
• Explanation of Columns in the MAC
• Explanation of Columns in the Tools and Test Equipment Requirements
• SUPPORTING INFORMATION MAINTENANCE ALLOCATION CHART
• Table 1. MAC for AAFARS M100A1
• Table 1. MAC for AAFARS M100A1 ­ (Continued)
• Table 1. MAC for AAFARS M100A1 ­ (Continued)
• Table 1. MAC for AAFARS M100A1 ­ (Continued)
• Table 1. MAC for AAFARS M100A1 ­ (Continued)
• Table 1. MAC for AAFARS M100A1 ­ (Continued)
• Table 2. Tools and Test Equipment For AAFARS
• SUPPORTING INFORMATION COMPONENTS OF END ITEM (COEI) AND BASIC ISSUE ITEM (BII) LISTS
• Illsutration
• Table 1. Components of End Item List
• Table 2. Basic Issue Item List
• SUPPORTING INFORMATION ADDITIONAL AUTHORIZATION LIST
• SUPPORTING INFORMATION EXPENDABLE AND DURABLE ITEMS LIST
• Table 1. Expendable and Durable Items List
• SUPPORTING INFORMATION MANDATORY REPLACEMENT PARTS LIST
• Table 1. Mandatory Replacement Parts List
• Table 1. Mandatory Replacement Parts List (Continued)
• Table 1. Mandatory Replacement Parts List (Continued)
• Table 1. Mandatory Replacement Parts List (Continued)
• SUPPORTING INFORMATION GLOSSARY
• INDEX
• INDEX (cont.)
• INDEX (cont.)
• INDEX (cont.)
• INDEX (cont.)
• The Metric System and Equivalents
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• 081512
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• These are the instructions for sending an electronic 2028
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