TM-1-4920-435-13-P Sheet Metal Shop P/N SC492099-A68 Manual

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TM-1-4920-435-13-P

Operator's and Aviation Intermediate Maintenance (AVIM) Manual Including Repair Parts and Special Tools List
WARNING SUMMARY
LIST OF EFFECTIVE PAGES/WORK PACKAGES
TABLE OF CONTENTS
TABLE OF CONTENTS (Continued)
TABLE OF CONTENTS (Continued)
TABLE OF CONTENTS (Continued)
HOW TO USE THIS MANUAL
Work Package Content and Presentation
Chapter 1 GENERAL INFORMATION, EQUIPMENT DESCRIPTION, AND THEORY OF OPERATION FOR SHEET METAL SHOP
GENERAL INFORMATION
LIST OF ABBREVIATIONS/ACRONYMS
QUALITY OF MATERIAL
SAFETY, CARE, AND HANDLING
SUPPORTING INFORMATION FOR REPAIR PARTS, SPECIAL TOOLS, TMDE, AND SUPPORT EQUIPMENT
EQUIPMENT DESCRIPTION AND DATA
Figure 2. Transport Mode Component View.
Figure 3. Operational Mode Component View.
EQUIPMENT DATA
THEORY OF OPERATION
Chapter 2 OPERATOR INSTRUCTIONS FOR SHEET METAL SHOP
DESCRIPTION AND USE OF OPERATOR CONTROLS AND INDICATORS
SHELTER OPENING SEQUENCE
INITIAL LEVELING
SHELTER EXPANSION
SHELTER EXPANSION cont'd
SHELTER EXPANSION cont'd
POSITIONING HINGED SIDEWALL
POSITIONING HINGED JACKS FOR LEVELING
POSITIONING HINGED JACKS FOR LEVELING cont'd
POSITIONING ROOF AND HINGED END WALLS
POSITIONING ROOF AND HINGED END WALLS cont'd
POSITIONING ROOF AND HINGED END WALLS cont'd
POSITIONING ROOF AND HINGED END WALLS cont'd
SECURING SHELTER
INSTALLING CEILING LIGHTS
INSTALLING CEILING LIGHTS cont'd
INSTALLING CABLE AND RECEPTACLE ASSEMBLY
INSTALLING AREA LIGHT
CONNECTING ELECTRICITY
EXTERNAL GROUNDING OF SHELTER
CONNECTING MAIN POWER CABLE
CONNECTING MAIN POWER CABLE cont'd
CONNECTING MAIN POWER CABLE cont'd
CONNECTING MAIN POWER CABLE cont'd
POSITIONING ECUsiPOSITIONING ECUs
POSITIONING ECUs cont'd
OPENING ECU FOLD-DOWN PANELS
OPENING ECU FOLD-DOWN PANELS cont'd
OPENING ECU FOLD-DOWN PANELS cont'd
POSITIONING ECUs
POSITIONING ECUs cont'd
POSITIONING ECUs cont'd
CONNECTING POWER TO ECUs cont'd
POSITIONING SHOP EQUIPMENT
THROATLESS SHEAR STAND
CABINET A
BAND SAW
CABINET B
EYEWASH STATION
EYEWASH STATION cont'd
CABINET C
STAKE SUPPORT TABLE
INSTALLING COUNTERWEIGHTS ON SHEET METAL BRAKE
INSTALLING COMPONENTS ON SHEARING MACHINE
INSTALLING COMPONENTS ON SHEARING MACHINE cont'd
INSTALLING COMPONENTS ON SHEARING MACHINE cont'd
SHRINKING/STRETCHING MACHINE
CONNECTING COMPRESSED AIR AND WATER
WATER SUPPLY
CHECKING SHELTER LEVEL
DISCONNECTING COMPRESSED AIR AND WATER
WATER SUPPLY
REPOSITIONING SHOP EQUIPMENT
REMOVING COMPONENTS ON SHEARING MACHINE
REMOVING COMPONENTS ON SHEARING MACHINE cont'd
REMOVING COMPONENTS ON SHEARING MACHINE cont'd
REMOVING COUNTERWEIGHT ON SHEET METAL BRAKE
STAKE SUPPORT TABLE
CABINET C
EYEWASH STATION
CABINET B
BAND SAW
CABINET A
THROATLESS SHEAR STAND
REPOSITIONING ECUs
REPOSITIONING ECUs
REPOSITIONING ECUs cont'd
CLOSING ECU FOLD-DOWN PANEL
CLOSING ECU FOLD-DOWN PANEL cont'd
COUNTERBALANCE CABLE RETAINING BLOCK INSTALLATION
DISCONNECTING ELECTRICITY
DISCONNECTING ELECTRICITY cont'd
DISCONNECTING ELECTRICITY cont'd
DISCONNECTING PDB FROM GENERATOR
REMOVING EXTERNAL GROUND ROD
SHELTER CLOSING SEQUENCE
REMOVING CABLE AND RECEPTACLE ASSEMBLY
REMOVING CEILING LIGHTS FROM HINGED ROOF
RELEASING SHELTER LATCHES
RELEASING SHELTER LATCHES cont'd
LOWERING SHELTER ROOF
LOWERING SHELTER ROOF cont'd
RAISING HINGED FLOOR
RAISING HINGED FLOOR cont'd
LOWERING SHELTER
SECURING THE SHELTER
OPERATION UNDER UNUSUAL CONDITIONS
OPERATION IN HIGH WINDS
OPERATION IN HIGH WINDS cont'd
OPERATION IN HIGH WINDS cont'd
OPERATION DURING BLACKOUT CONDITIONS
Chapter 3 TROUBLESHOOTING PROCEDURESFOR SHEET METAL SHOP
Chapter 4 MAINTENANCE INSTRUCTIONS FOR SHEET METAL SHOP
SERVICE UPON RECEIPT
BASIC SHOP EQUIPMENT
Inspect
BAYONET NEIL CONCELMAN (BNC) CABLE ASSEMBLY
Test
GROUNDING ROD
Inspect cont'd
DOOR HASP
Install
54 DEGREE ANGLE ADAPTER
Remove
Install
Install cont'd
60A RECEPTACLE
Remove
Install cont'd
100A CIRCUIT BREAKER
Test
Remove
FIRE EXTINGUISHER BRACKET
INSPECT
INSTALL
ECU LARGE CLOSEOUT PANEL
ECU ELECTRICAL COMPONENTS
ECU POWER CABLE ASSEMBLIES cont'd
Replace
Replace cont'd
Cargo End
BOX CONNECTOR FOR ECU POWER CABLE
Install
30A CIRCUIT BREAKER
Test
Remove
SERVICES UTILITY PANEL
REPLACE
WATER FEED-THRU CONNECTOR ASSEMBLY
Remove
Install
Install cont'd
AIR FEED-THRU CONNECTOR ASSEMBLY
Remove
Install
Install cont'd
WATER/OIL SEPARATOR
INSPECT
INSPECT cont'd
NON-METALLIC HOSE AND FITTINGS
Remove
Remove cont'd
Install
Install cont'd
CABINET BRACKETS
REMOVE
EQUIPMENT AND BRACKETS
RETAINING STRAP
BOX CONNECTOR
ANVIL/THROATLESS SHEAR STAND
REMOVE
INSTALL
STAKE SUPPORT TABLE
REMOVE
INSTALL
SHEARING MACHINE
REMOVE
REPLACE
SHEARING MACHINE BRACKET ASSEMBLY
Repair
SHEAR SUPPORT BAR AND BACK SUPPORT BRACKET
SHEET METAL BRAKE TABLE
REMOVE
REPAIR
INSTALL
SHRINKING/STRETCHING MACHINE BRACKET
REMOVE
BAND SAW BRACKET
REMOVE
WALL/FLOOR INSERTS, BOLTS, AND PLUGS
FLOOR PLUGS
ILLUSTRATED LIST OF MANUFACTURED ITEMS
Figure 1. Cabinet Bracket, Part No. 17A6X0007
Figure 2. Stake Support Table,Part No. 17A681001. (Sheet 1 of 9)
Figure 2. Stake Support Table,Part No. 17A681001. (Sheet 2 of 9)
Figure 2. Stake Support Table,Part No. 17A681001. (Sheet 3 of 9)
Figure 2. Stake Support Table,Part No. 17A681001. (Sheet 4 of 9)
Figure 2. Stake Support Table,Part No. 17A681001. (Sheet 5 of 9)
Figure 2. Stake Support Table,Part No. 17A681001. (Sheet 6 of 9)
Figure 2. Stake Support Table,Part No. 17A681001. (Sheet 7 of 9)
Figure 2. Stake Support Table,Part No. 17A681001. (Sheet 8 of 9)
Figure 2. Stake Support Table,Part No. 17A681001. (Sheet 9 of 9)
Figure 3. Shearing Machine Bracket, Part No. 17A681003 (Sheet 1 of 3)
Figure 3. Shearing Machine Bracket, Part No. 17A681003 (Sheet 2 of 3)
Figure 3. Shearing Machine Bracket, Part No. 17A681003 (Sheet 3 of 3)
Figure 4. Metal Brake Countering Bracket, Part No. 17A681008. (Sheet 1 of 4)
Figure 4. Metal Brake Countering Bracket, Part No. 17A681008. (Sheet 2 of 4)
Figure 4. Metal Brake Countering Bracket, Part No. 17A681008. (Sheet 3 of 4)
Figure 4. Metal Brake Countering Bracket, Part No. 17A681008. (Sheet 4 of 4)
Figure 5. Sheet Metal Brake Table Assembly, Part No. 17A681011. (Sheet 1 of 8)
Figure 5. Sheet Metal Brake Table Assembly, Part No. 17A681011. (Sheet 2 of 8)
Figure 5. Sheet Metal Brake Table Assembly, Part No. 17A681011. (Sheet 3 of 8)
Figure 5. Sheet Metal Brake Table Assembly, Part No. 17A681011. (Sheet 4 of 8)
Figure 5. Sheet Metal Brake Table Assembly, Part No. 17A681011. (Sheet 5 of 8)
Figure 5. Sheet Metal Brake Table Assembly, Part No. 17A681011. (Sheet 6 of 8)
Figure 5. Sheet Metal Brake Table Assembly, Part No. 17A681011. (Sheet 7 of 8)
Figure 5. Sheet Metal Brake Table Assembly, Part No. 17A681011. (Sheet 8 of 8)
Figure 6. Shrinking/Stretching Machine Bracket, Part No. 17A681013. (Sheet 1 of 2)
Figure 6. Shrinking/Stretching Machine Bracket, Part No. 17A681013. (Sheet 2 of 2)
Figure 7. Shear Support Bar and Back Stop Bracket, Part No. 20083266. (Sheet 1 of 3)
Figure 7. Shear Support Bar and Back Stop Bracket, Part No. 20083266. (Sheet 2 of 3)
Figure 7. Shear Support Bar and Back Stop Bracket, Part No. 20083266. (Sheet 3 of 3)
Figure 8. Band Saw Bracket, Part No. 20089719
Figure 9. First Aid Bracket, Part No. 20089721. (Sheet 1 of 3)
Figure 9. First Aid Bracket, Part No. 20089721. (Sheet 2 of 3)
Figure 9. First Aid Bracket, Part No. 20089721. (Sheet 3 of 3)
Figure 10. Anvil Stand, Part No. 20089732. (Sheet 1 of 4)
Figure 10. Anvil Stand, Part No. 20089732. (Sheet 2 of 4)
Figure 10. Anvil Stand, Part No. 20089732. (Sheet 3 of 4)
Figure 10. Anvil Stand, Part No. 20089732. (Sheet 4 of 4)
TORQUE LIMITS
Chapter 5 Supporting Information For Sheet Metal Shop
REFERENCES
MAINTENANCE ALLOCATION CHART (MAC)
Aviation Unit Maintenance (AMC)
Use of the MAC
Explanation of Entries in the MAC
Component/Assembly Description
Explanation of Columns in the Tools and Test Equipment Requirements
MAINTENANCE ALLOCATION CHART
Table 1. MAC for Sheet Metal Shop. cont'd
Table 2. Tools and Test Equipment for Sheet Metal Shop.
REPAIR PARTS AND SPECIAL TOOLS LIST (RPSTL)
Source Code
Maintenance Code
Recoverability Code
Explanation of Cross-Reference Indexes Work Packages Format and Columns
How to Locate Repair Parts
REPAIR PARTS LIST
Figure 1. Equipment and Brackets.
GROUP 00 EQUIPMENT AND BRACKETS
Figure 2. Basic Shop Equipment.
GROUP 01 BASIC SHOP EQUIPMENT
Figure 3. ECU Large Closeout Panel. (Sheet 1 of 3)
Figure 3. ECU Large Closeout Panel. (Sheet 2 of 3)
Figure 3. ECU Large Closeout Panel. (Sheet 3 of 3)
GROUP 0101 ECU LARGE CLOSEOUT PANEL
Figure 4. ECU Electrical Installation.
GROUP 0102 ECU ELECTRICAL INSTALLATION
Figure 5. Water/Oil Separator.
GROUP 0103 WATER/OIL SEPARATOR
Figure 6. Services Utility Panel.
GROUP 0104 SERVICES UTILITY PANEL
Figure 7. Fire Extinguisher Bracket.
GROUP 02 FIRE EXTINGUISHER BRACKET
Figure 8. Cabinet Brackets.
GROUP 03 CABINET BRACKETS
Figure 9. Wall and Floor Inserts.
GROUP 04 WALL AND FLOOR INSERTS
Figure 10. Shearing Machine.
GROUP 05 SHEARING MACHINE
Figure 11. Sheet Metal Brake Machine.
GROUP 06 SHEET METAL BRAKE MACHINE
Figure 12. Shrinking/Stretching Machine.
GROUP 07 SHRINKING/STRETCHING MACHINE
Figure 13. Band Saw Machine.
GROUP 08 BAND SAW MACHINE
SPECIAL TOOLS LIST
NATIONAL STOCK NUMBER (NSN) INDEX
PART NUMBER (P/N) INDEX
PART NUMBER (P/N) INDEX
COMPONENTS OF END ITEM (COEI) AND BASIC ISSUE ITEMS (BII) LISTS
Figure
Figure
Figure
Table 1. Components of End Items (COEI) List.
Table 1. Components of End Items (COEI) List.
Table 1. Components of End Items (COEI) List.
EXPENDABLE AND DURABLE ITEMS LIST
Table 1. Expendable and Durable Items List.
Distribution
These are the instructions for sending an electronic 2028
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The Metric System and Equivalents
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