Chapter 1 Common Maintenance Tools And Their Uses

• Care Of Hand Tools
• Figure 1-1.—Eye-Protection Devices
• Maintenance Aids
• Drawing Lines
• Figure 1-5-A.—Standard Lines
• Figure 1-5-B.—Standard Lines—Continued
• Microfilm/Aperture Cards
• Snips And Shears
• Cutting Sheet Metal With Snips
• Safety And Care
• Figure 1-15.—Installing A Hacksaw Blade
• Chisels
• Figure 1-20.—File Information
• Filing Operations
• Figure 1-22.—Polishing Operations
• Polishing Round-Metal Stock
• Figure 1-24.—Twist Drill Nomenclature.
• Open-End Wrenches
• Figure 1-28.—Use Of Open-End Wrench
• Box Wrenches
• Socket Wrench
• Torque Wrenches
• Figure 1-34.—Torque Wrenches
• Adjustable Wrenches
• Spanner Wrenches
• Safety Rules For Wrenches
• Wrench Pliers
• Diagonal Pliers
• Wire-Twister Pliers
• Hammers
• Safety Precautions
• Figure 1-51.—Punch Marking Mating Parts
• Taps And Dies
• Figure 1-55.—Types Of Adjustable Dies.
• Figure 1-57.—Adjustable Die Guide And Ratchet Diestocks
• Power Tools
• Electric Impact Wrench
• Safety Precautions For Use With Portable Electrical Tools
• Pneumatic Chipping Hammer
• Portable Pneumatic Impact Wrench
• Safety Precautions For Use With Pneumatic Tools—Specific
• Pipe And Tubing Cutters And Flaring Tools
• Screwdrivers
• Recessed
• Ratchet Screwdriver
• Inspection Mirror
• Summary

Chapter 2 Measuring Tools And Techniques

• Bolts And Screws
• Inside Dimensions
• Care Of Rules And Tapes
• Using Calipers
• Measuring Hole Diameters
• Setting Outside And Inside Spring Calipers
• Types Of Micrometer Calipers
• Micrometer-Reading Exercise
• Reading The Vernier Scale On A Micrometer
• Reading A Depth Micrometer
• Selecting The Proper Micrometer

Chapter 3 Mk 7 Aircraft Recovery Equipment

• General Arrangement Of Mk7 Arresting Engine With Cooler
• Normal Recovery Operations
• Emergency Recovery Operations
• Table 3-1.—Leading Particulars Of Mk 7 Mod 3 Recovery Equipment
• Constant Runout Valve (Crov) Weight Selector
• Figure 3-4.—Sectional View Of Mk 7 Crov.
• Aircraft Weight Selector System And Electrical Circuit
• Push-Button Stations
• Retracting Valve
• Retracting Lever
• Accumulator System
• Fluid Replenishment System
• Fluid Stowage System
• Figure 3-12.—Fluid Reclamation System
• Auxiliary Air Flasks
• Main Control Panel
• Crosshead And Fixed Sheave Installation
• Automatic Lubrication System
• Figure 3-18.—Automatic Lubrication System
• Cable Anchor Damper
• Cable Anchor Damper Installation
• Cushioning Piston
• Battery Positioner
• Figure 3-24.—Sheave Damper Installation
• Description
• Purchase Cable
• Fairlead System Sheaves
• Figure 3-29.—Retractable Sheave Operating Unit.
• Sequence Of Operation
• Thru-Deck Sheave
• Impact Pads
• Wire Supports
• Emergency Recovery Equipment
• Barricade Webbing Assembly
• Figure 3-37.—Emergency Arrestment
• Multiple-Release Assembly
• Barricade Stanchions
• Pendant And Anchor Installation
• Counterbalancing Spring
• Stanchion Latch
• Power Package
• Barricade Operation
• Figure 3-46.—Barricade Stanchion Controls
• Maintenance Procedures
• Replacing Purchase Cables
• Preparing Cable And Terminal For Pouring
• Figure 3-47.—Wire Rope Preparation.
• Cleaning Wire Rope And Terminal Pouring
• Figure 3-49.—Cleaning Broomed-Out Wires
• Figure 3-52.—Rotating The Cable In The Grit Blast Cabinet
• Figure 3-54.—Safety Placard For Terminal-Pouring Rooms
• Preparing And Pouring Zinc
• Figure 3-57.—Heating The Terminal
• Finishing And Inspecting The Terminal
• Testing The Terminal
• Cable Terminal Proof-Loading Machine
• Replacing Packings
• Removing Old Packings
• Topside And Deckedge Areas
• Pendant Retraction
• Excessive Pressures
• Review Questions

Chapter 4 Steam-Powered Catapults

• Figure 4-1.—Steam System
• Steam Smothering System
• Launch Valve Assembly
• Figure 4-5.—Launch Valve Assembly (Rotary).
• Operation Controls Assembly
• Hydraulic Cylinder Assembly
• Launch Valve Stroke Timer Electrical System
• Capacity Selector Valve (Csv)
• Pressure-Breaking Orifice Elbow
• Figure 4-12.—Butterfly Exhaust Valve.
• Hydraulic-Lock-Valve Panels
• Figure 4-17.—Launch-Valve Hydraulic Lock Valve
• Figure 4-18.—Exhaust-Valve Hydraulic Lock Valve
• Launching Engine Cylinders
• Figure 4-22.—Sealing Strip Action
• Sealing Strip Tensioner
• Steam Piston Assembly
• Water-Brake Cylinders
• Water-Brake Pumps
• Water-Brake Water Supply Piping
• Steam Cutoff Pressure-Switch Installation
• Aft Portable Trough Cover
• Intermediate Tough Covers
• Track Button Removal
• Figure 4-34.—Digital Endspeed Indicator System
• Lubrication System
• Air-Operated Lube Control Valve
• Lube Oil System Operations
• Pressure Regulator
• Internal Tensioning Inlet And Outlet Valve
• Main Hydraulic Accumulator
• Volume-Normal Actuator
• Circulating Pump
• Retraction Engine And Drive Systems
• Hydraulic Motor
• Retraction Engine Manifold
• Advance Directional Valve
• Vent Valve Panel
• Sheaves
• Grab
• Electrical Control System Components
• Fuses And Circuit Breakers
• Catapult Control System For Cvn-68 Through Cvn-76 (Integrated Catapult Control Station (Iccs))
• Figure 4-53.—Catapult-Officer Control Console
• Figure 4-55.—Military And Combat Power Lights (Typical)
• Military Power Lights And Combat Power Lights
• Deck Catapult-Suspend Light
• Right-Intermediate-Front Panel
• Catapult Control System For Cv-63, Cvn-65, And Cv-67
• Figure 4-63.—Deckedge Control Panel (Cv-63)
• Main Control Console (Cvn-65 And Cv-67)
• Water Brake Control Panel
• Figure 4-66.—Main Control Console (Cv-63)
• Central Charging Panel
• Operations
• Integrated Catapult Control Station (Iccs) No-Load Launching Procedures
• Caution
• Non-Integrated Catapult Control Station (Iccs) No-Load Launching Procedures
• Caution
• Integrated Catapult Control Station (Iccs) Suspend Procedures
• Integrated Catapult Control Station (Iccs) Hangfire Procedures
• Non-Integrated Catapult Control Station (Iccs) Hangfire Procedures
• Safety Precautions
• Water Brakes
• Inspections And Malfunctions
• Review Questions

Chapter 5 Associated Launching Equipment

• Jet Blast Deflector Assembly
• Operating Gear Assembly
• Water-Cooled Panel Assembly
• Cooling Water Piping Installation
• Hydraulic Control Piping Assembly
• Four-Way Control Valve (Stack Valve)
• Figure 5-9.—Electrical Control Assembly
• Electrical Control Assembly
• Figure 5-11.—Chestpack Portable Control Assembly
• Panel Support Installation And Emergency Lowering Device Installation
• Electrical Control Failure
• Maintenance
• Safety Precautions
• Mk 2 Nose-Gear-Launch (Ngl) System
• Nose-Gear-Launch (Ngl) Assembly
• Reset Assembly
• Buffer Cylinder Assembly
• Drain Pan Assembly
• Valve Manifold Assembly
• Nose-Gear-Launch Control System
• Figure 5-26.—Abort Aircraft-Buffing Aft Cycle
• Summary

Chapter 6 The Aircraft Launch And Recovery Equipment Maintenance Program (Alremp)

• Depot Maintenance
• Maintenance Control (Mc)
• Visual Information Display System (Vids)
• Figure 6-2.—Maintenance Control Vids Board
• Figure 6-3.—Work Center Vids Board
• Aircraft Launch And Recovery Equipment (Alre) Maintenance Action Form (Maf) Cards
• Aircraft Launch And Recovery Equipment (Alre) Maintenance Action Form (Maf)
• Maintenance Requirement Status Boards
• Figure 6-6.—Maintenance Requirement Status Board (Maintenance Control)
• Figure 6-7.—Maintenance Requirement Status Board (Catapult)
• Alre Maintenance Support
• Quality Assurance (Qa)
• Responsibility For Quality Of Maintenance
• Quality Assurance Inspector Qualifications
• Figure 6-8.—Alre Quality Assurance Inspector Recommendation/Designation Form
• Review Questions
• Summary

Chapter 7 Maintenance Planning And Administration

• Figure 7-1.—Departmental Loep
• Figure 7-2.—Maintenance Index Page (Mip)
• Figure 7-3.—Example Of An Mip To Workcenter File
• Workcenter Pms Manual
• Figure 7-4.—Maintenance Requirement Card (Mrc)
• Table 7-1.—Periodicity Codes
• Tag Guide List (Tgl)
• Figure 7-5.—Equipment Guide List (Egl).
• Location Of Mrcs, Egls, And Tgls
• Pms Feedback Report (Fbr)
• Pms Fbr Categories
• Cycle Pms Schedule
• Figure 7-10.—Cycle Pms Schedule.
• Table 7-2.—Multiple Month Periodicity Scheduling Table
• Preparation Of The Quarterly Pms Schedule
• Figure 7-11.—Quarterly Pms Schedule
• Use Of The Quarterly Pms Schedule
• Weekly Pms Schedule
• Content Of The Weekly Pms Schedule
• The Maintenance Data System
• Ship's Maintenance Action Form (Opnav 4790/2k)
• Figure 7-14.—Ship's Maintenance Action Form (Opnav 4790/2k)
• Maintenance Planning And Estimating Form (Opnav 4790/2p)
• Figure 7-15.—Maintenance Planning And Estimating Form (Opnav 4790/2p).
• Supplemental Form (Opnav 4790/2l)
• Reporting Changes To Equipment Configuration
• Cautions On Errors
• General Information
• Material Cataloging And Classification
• National Stock Number (Nsn)
• Table 7-4.—Cognizance (Cog) Symbols
• Material Control Codes
• Table 7-6.—Navy Item Control Codes
• Sources Of Material Identification
• Commercial And Government Entity Code
• Figure 7-24.—Mril Part I From Fed Log
• Afloat Shopping Guide
• Figure 7-26.—Page From Afloat Shopping Guide
• Navy Stock List Of Publications, Forms, And Directives
• Initial Casualty Report (Initial)
• Administration
• Steam Catapult Log
• Figure 7-29.—Arresting Gear Maintenance Log Entries
• Wire Rope History Report
• Figure 7-32.—Flight Deck Operations (Part I) (Navair Form 13810/1).
• Figure 7-33.—Flight Deck Operations (Part Ii) (Navair Form 13810/1a)

Appendix I Glossary

• Appendix I Glossary
• Appendix I Glossary
• Appendix I Glossary
• Appendix I Glossary

Appendix Ii References Used To Develop This Nonresident Training Course

• Appendix Ii References Used To Develop This Nonresident Training Course

Appendix Iii Answers To Review Questions

• Appendix Iii Answers To Review Questions
• Appendix Iii Answers To Review Questions
• Appendix Iii Answers To Review Questions
• Appendix Iii Answers To Review Questions
• Appendix Iii Answers To Review Questions
• Appendix Iii Answers To Review Questions
• Appendix Iii Answers To Review Questions
• Appendix Iii Answers To Review Questions

Index

• Index
• Index

Assignment Questions

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