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Page Title: MAINTENANCE FOR THE C-O-TWO TRANSFER UNIT
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Figure 8-3.—CO2 recharging schematic
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CHAPTER  9 SEWING  MACHINES

indicate  that  the  cylinder  being  recharged  isn’t receiving   anymore   CO2.  If  you  haven’t  reached the  gross  weight  required  (tare  weight  plus  weight of  charge)  start  the  compressor  and  complete charging. Stop the compressor upon reaching the proper  gross  weight.  At  this  time,  you  have completed the recharging process, and you must secure  the  equipment. 10.  To  shut  the  equipment  down,  start  by securing  the  inflation  assembly  valve,  and  shut  off the  compressor.  Then  secure  the  fill  line  valve. Open the relief valve; this will relieve any pressure you may have in the line between the fill line valve and  the  inflation  assembly.  Disconnect  the  fill  line from  the  inflation  assembly  and  remove  the charging adapter. To secure the rest of the system, all you have to do is close the supply cylinder valve and bleed the system by opening the fill line valve. If, during the recharging process, the cylinder being charged ceases to gain in weight, there may be  one  of  two  things  wrong: 1. The supply cylinder may contain less than 10 pounds of carbon dioxide. In this case, a fully charged  supply  cylinder  should  be  used  and  the partially  charged  cylinder  reserved  to  start  the recharging  of  an  empty  cylinder. 2.   The   connecting   lines   may   have   become stopped  up  with  carbon  dioxide  snow.  This  may be caused by water in the supply cylinder or too small  a  valve  passage  (less  than  1/8  in)  in  the supply cylinders. In this case, the disc assembly (disc-type valve) or the cylinder valve (seat-type valve)  should  be  securely  seated  and  the  pump shut  off.  The  connections  should  be  broken  and cleared of the carbon dioxide snow. The line will actually  clear  itself  if  allowed  to  stand  for  some length  of  time,  but  this  can  be  hastened  by applying a flame or torch to the tubing. The line should  then  be  blown  out  with  air  to  clear  it  of water  or  foreign  matter. MAINTENANCE  FOR  THE  C-O-TWO TRANSFER  UNIT Once every month, inspect the level of the oil in the crankcase and see that it is within the limits specified. Once every 6 months, lubricate the idler shaft with two or three applications of light cup grease; also, lubricate the gear teeth with a thin coating of the same grease. With a small brush, apply a light  coating  of  Vaseline  to  the  piston  rod.  To do  this,  dip  the  brush  in  Vaseline  and  hold  the brush  against  the  piston  rod  while  rotating  the gears  manually  until  the  piston  rod  has  been coated   completely.   If   necessary,   tighten   the packing  at  the  piston  stem.  A  special  wrench  is needed   for   this   operation.   Do   not   tighten excessively. Because of the design of the packing, it  is  necessary  to  make  only  a  snug  adjustment to  have  it  hold  tightly. Keep  the  commutator  or  the  motor  clean. Under   normal   operating   conditions,   the commutator will require only occasional cleaning with  a  dry  piece  of  nonlinting  cloth.  Never lubricate  the  commutator. Drain and refill the crankcase at least once a year.  The  bearing  housings  of  the  motor,  which also  need  attention  at  this  time,  should  be  cleaned and regressed by a qualified electrician. Use table 8-3  for  servicing  intervals. MAINTENANCE  OF  THE  WALTER KIDDE  TRANSFER  UNIT The  instruction  book  on  lubrication  for  the Walter  Kidde  transfer  unit  recommends  inspecting the  oil  level  in  the  crankcase  periodically  and changing  it  as  necessary.  Here,  experience  with pumps  dictates  the  time  of  action.  One  can establish  and  maintain  a  schedule  compatible  with the  experience  gained  through  operating  the equipment.  The  plunger  packing  needs  no  oil. Table 8-3.—C-O-TWO Unit Servicing Intervals 8-5

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