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Page Title: Figure 8-3.—CO2 recharging schematic
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Table 8-1.—Specifications On Supply Cylinders
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MAINTENANCE  FOR  THE  C-O-TWO TRANSFER  UNIT

Figure 8-3.—CO2 recharging schematic. Now that you have inspected the CO2 cylinder, you are ready to recharge the bottle. Figure 8-3 shows a recharging setup. Notice in the figure that you  need  scales,  a  recharge  pump,  a  supply cylinder,  and  the  necessary  lines  and  valves. Proceed  as  follows: 1.  Place  the  CO2 cylinder  on  the  scales. NOTE: An accurate scale with a capacity of 100 pounds is necessary. The scale should have 1/100 pound graduations. 2.  Weigh  and  record  tare  weight  (empty weight of cylinder, valve and cable assembly) of the  inflation  assembly. 3.  Install  proper  charging  adapter  on  the inflation  assembly. 4.   Secure   the   inflation   assembly   to   the weighing  pan  located  on  the  scales  before  applying any  pressure  to  the  cylinder  being  recharged. 5.  Open  the  supply  cylinder  valve,  fill  line valve, and relief valve. This is done to purge (get the  air  out  of)  the  complete  line.  Once  the  line is purged, close the fill line valve and the relief valve.  You  must  be  careful  when  purging  the  line; you  are  dealing  with  a  high  pressure.  If  you  do not secure the fill line before you apply pressure, the line may start a whipping action and damage anything  or  anyone  that  it  hits. 6. After purging the line, connect the fill line to the inflation assembly. Ensure that the line is free from contact with any objects along the entire distance  from  the  compressor  to  the  charging Table  8-2.—Carbon  Dioxide  Charge 239.359 adapter. If the line does not hang free, accurate weight reading cannot be obtained. At this time, you must zero your scales. By zeroing the scales, you will be able to recharge the exact amount of CO2 into the inflation assembly. See table 8-2 for carbon  dioxide  charges. 7. Ensure that the inflation assembly valve is open.  If  it  is  closed,  you  cannot  recharge  the assembly. 8. Open the fill line valve slowly until you hear C O2 flowing  through  the  line  and  into  the inflation  assembly,  and  the  scale’s  indicator  shows the  recharging  cylinder  is  gaining  weight. 9.  Allow  carbon  dioxide  to  cascade  (flow freely)  from  the  supply  cylinder  until  the  scales 8-4

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