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Page Title: Safety Disc
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CAUTION
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Aircrew Survival Equipmentman 1 & C - Aviation theories and other practices
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C O2 CYLINDERS AND SAFETY DISC

vapor   leak   will   not   affect   the   performance   of   the pump;   no   particular   effort   need   be   made   to eliminate  a  leak  unless  it  reaches  the  point  at  which it   becomes   visible.   If   a   leak   should   develop   at   the lower   end   of   the   plunger,   tighten   the   plunger guide,   shown   in   figure   3-8,   with   a   rod   (approx- imately  3/8  inch  by  6  inches).  Do  not  bind  the plunger   by   tightening   it   too   snugly.   When   you   can no  longer  adjust  the  tightness  of  the  plunger  guide, remove   the   compressor   body   from   the   frame   and insert   new   packing   as   follows: 1.   Unscrew   the   four   bolts   that   hold   the compressor   body   to   the   crosshead   guide   and remove   the   pin   that   holds   the   plunger   to   the crosshead. Figure 3-8.—Compressor assembly of the Walter Kidde CO2 transfer unit. 2.   Place   the   compressor   body   in   a   vise   and remove  the  plunger  guide  and  old  packing.  Insert only   the   two   large   pieces   of   packing   and   the spacer.   Then   insert   the   plunger   guide   and   turn   it down   as   far   as   possible   to   compress   and   form   the packing  around  the  plunger.  This  operation  will cause  the  plunger  to  bind,  but  you  can  free  it  by turning   and   working   the   plunger   up   and   down   a few   times. 3.   Remove   the   plunger   guide   and   insert   the small   ring   of   the   packing.   Install   the   packing   so that   the   level   fits   the   packing   already   in   place   and the   plunger   guide.   Replace   the   plunger   guide   and turn   it   in   until   the   maximum   dimension   between the  body  at  point  (A)  and  the  end  of  the  plunger guide   (B)   (figure   3-8)   is   1   3/16   inches.   If   the plunger   guide   is   not   screwed   in   sufficiently,   the crosshead  will  strike  the  plunger  guide.  To  free the  plunger,  work  it  back  and  forth  several  times. 4.   Replace   the   compressor   body   and   extend the  plunger  so  that  it  can  be  lined  up  with  the crosshead   and   the   pin   being   replaced.   After   you connect   the   end   of   the   plunger   with   the   crosshead, which   may   have   had   to   be   moved   to   its   top position   to   accomplish   the   connection,   tighten   the bolts   securely.   Turn   the   master   gear   several revolutions   by   hand   to   make   sure   the   crosshead does   not   strike   the   plunger   guide. Safety  Disc Figure   3-4   and   3-5   illustrate   the   safety   disc arrangement   located   in   the   discharge   body.   The method   of   removal   and   replacement   of   the safety   disc   is   self-evident   in   the   illustration; however,   never   use   a   disc   that   is   stronger   or weaker   (tensile   strength   capacity)   than   specified. Cleaning No  foreign  matter  should  be  in  the  areas  of recharging   pump   connections.   If   a   decrease   is noted   in   the   amount   of   carbon   dioxide   trans- ferred   (it   should   be   approximately   80   percent   of the   supply   cylinder),   remove   the   two   check   valves (figure   3-5)   in   the   compressor   head   and   clean them.   To   do   this,   remove   the   discharge   head   body (right-hand   thread).   Then   remove   two   screws   and the  retaining  wire.  The  inlet  check  will  then  be accessible.  You  can  remove  the  outlet  check  by unscrewing   the   plug.   Clean   both   checks   and   the seat   thoroughly. The   strainer   on   the   inlet   line   (from   the supply   cylinder)   should   be   cleaned   frequently   for maximum   efficiency   of   the   pump. 3-10

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