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Page Title: PERIODIC INSPECTIONS
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CHAPTER  2 OXYGEN COMPONENT TEST STAND (1172AS100)
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Aircrew Survival Equipmentman 1 & C - Aviation theories and other practices
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Figure 2-2.—Test stand schematic symbols

PERIODIC   INSPECTIONS Daily,   weekly,   biweekly,   and   monthly   in- spections   are   required.   Detailed   instructions   are outlined   in   the   NAVAIR   13-1-6.4   and   the   Aircrew Survival   Equipmentman   3   &   2,   Volume   2. As  you  read  this  chapter,  you  will  notice  that we  use  references  such  as  F,  19,  E,  and  so  forth. These   reference   numbers   and   letters   are   found   in figure   2-1.   Also   remember   that   the   1172AS100   test stand  is  a  modified  version  of  the  old  62A116E1 test   stand;   so   don’t   get   them   confused. TROUBLESHOOTING   THE   1172AS100 TEST   STAND   FOR   LEAKS As  you  have  already  read,  leaks  will  probably cause   you   the   most   problems   in   troubleshooting. Locating   a   leak   in   one   system   is   easier   than random   troubleshooting   all   systems   for   a   leak. Nine   different   systems   are   incorporated   within   the 1172AS100   oxygen   system   component   test   stand. Some   of   the   systems   are   interconnected   and   used simultaneously   with   other   systems;   therefore,   you must   be   familiar   with   each   system. A    s c h e m a t i c    i s    p r o v i d e d    t o    a s s i s t    y ou in   analyzing   each   system   as   we   cover   it.   The heavy   black   lines   on   each   schematic   depict t h a t    p a r t i c u l a r    s y s t e m .    A    f e w    s y m b o l s    a re used   on   the   schematics   to   identify   various test   stand   components.   Figure   2-2   is   a   list   of these    symbols. NOTE:  To  properly  perform  the  leak  checks of   the   different   systems,   you   must   perform   each test   in   sequence   or   your   test   stand   will   not   be properly   set   up   for   your   next   test. SAFETY    PRECAUTIONS Before   you   attempt   to   operate   the   test   stand, review   the   following   safety   precautions.   These safety   precautions   must   be   observed   before, during,   and   after   the   test   stand   operation. 1.   Be   sure   you   secure   the   test   stand   prop- erly   before   opening   the   supply   cylinder   valve. Position   the   high-pressure   regulator   (Q)   to   LOAD then   to   VENT;   ensure   the   low-pressure   regulator (N)  is  backed  out  and  the  other  valves  turned  fully to   the   right. 2.  Keep  the  chamber  door  closed  whenever possible. 3.   Keep   the   test   stand   doors   closed   at   all times. 4.   Keep   the   test   stand   work   tray   closed   when it  is  not  in  use. 5.  Check  the  pump  lubricant  prior  to  turning the   pump   on. 6.   Keep   your   hands   and   head   clear   of   belts and   pulleys   while   checking   lubricant   level. 7.   Be   sure   the   test   stand   is   properly   grounded (refer   to   Support   Equipment   Change   1223). 7A.   (1172AS100   ONLY)   Be   sure   the   test stand   is   properly   grounded   using   the   grounding lug. 8.   Never   use   regulated   high   pressure   and regulated   low   pressure   together. 9.  When  the  oxygen  monitor  alarm  sounds, leave   the   room. 10.   Do   not   panic   when   the   test   stand   mal- functions. 11.  When  you  use  nitrogen,  be  sure  the  room is   well   ventilated. 12.   Use   the   proper   tools   for   the   job   you   are performing. 13.   Avoid   breathing   pump   lubricant   and oxygen   cleaning   compound   vapors;   avoid   lubri- cant  and  compound  contact  with  skin  or  clothing. 14.   Avoid   breathing   mercury   vapors;   avoid mercury   contact   with   skin   or   clothing. 15.  Secure  the  test  stand  completely  after  use. 16.   Never   leave   test   stand   unattended   while pump   is   running. 17.   When   you   transport   a   cylinder,   be   sure the   protective   cap   is   on   the   cylinder. SUPPLY   NITROGEN   SYSTEM This   system   supplies   a   constant   source   of nitrogen   pressure   to   the   other   systems   within   the test   stand.   It   is   tested   for   leaks   during   the outward   leakage   test.   This   test   is   performed 2-2

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