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Page Title: Liquid-To-Air Heat Exchanger
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RADAR LIQUID COOLING SYSTEM
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Aviation Structural Mechanic E2 - How airplanes are built and how to maintain them
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WAVEGUIDE PRESSURIZATION SYSTEM

pump, a ram air valve, a ground cooling fan, a coolant  filter,  a  low-pressure  sensor,  a  high- temperature   sensor,   a   coolant   temperature sensor, and an airflow valve. Liquid-To-Air  Heat  Exchanger The liquid-to-air heat exchanger extracts heat from the liquid coolant that flows through the two pass  counter  flow  channels  within  the  heat exchanger. A single-pass air circuit dissipates heat extracted  by  the  heat  exchanger.  A  thermostatic temperature  control  valve,  mounted  in  the inlet/outlet manifold of the heat exchanger and set in parallel with the heat exchanger core, senses coolant  temperature.  The  control  valve  mixes bypass  and  core  fluid  to  maintain  a  delivery temperature of 80° to 90°F (27° to 32 °C) to the radar  transmitter.  In  the  cold  position  (bypass valve fully closed), a bleed flow of 0.05 to 0.10 gpm  is  provided  to  aid  in  purging  the  core during  system  servicing. Liquid  Coolant  Pump The liquid coolant pump assembly is a self- priming,  submerged,  centrifugal  pump  with  a cylindrical two-section reservoir and a fill level gauging  mechanism.  Air  bleeding  of  the  reservoir is  done  by  manually  actuating  a  bleed  valve connected   to   the   reservoir.   The   guaging mechanism  in  the  pump  unit  combines  inputs from  coolant  temperature  and  reservoir  piston position   to   change   a   fluid   level   indicator on  the  service  panel  and  supply  a  signal  to the Digital Display Indicator to latch a fluid low code. Ram Air Valve An  actuator  opens  and  closes  the  ram  air valve. The motor is switched off at the end of each stroke by internal limit switches, which also set up circuitry to reverse actuator travel upon the next power application. The actuator drives the valve  closed  when  a  ground  is  supplied  through either a weight on wheels relay or the air data computer when ram air is hot. The actuator drives the valve open when both grounds are lost. A failure in the actuator operation causes a weapons system fail code to latch in the Digital Display Indicator in the nosewheel well. Ground  Cooling  Fan The ground cooling fan is electrically powered and  supplies  a  flow  of  ambient  air  for  heat transfer from the liquid cooling heat exchanger during aircraft ground operations. Coolant  System  Filter Coolant is filtered before passing through the radar  transmitter.  When  the  replaceable  filter element  is  contaminated,  resulting  differential pressure will extend a manually reset indicator on  the  filter  assembly,  providing  a  visual contamination indication. Low-Pressure  Sensor The low-pressure sensor located in the coolant line  provides  a  ground  to  the  maintenance  status display   and   recording   system   until   coolant pressure  falls  below  preset  limits.  The  loss  of ground causes a weapon system fail code to latch in the Digital Display Indicator. High-Temperature  Sensor The  coolant  high-temperature  sensor,  located in  the  coolant  line,  provides  a  ground  to  the maintenance  status  display  and  recording  system until coolant temperature rises above preset limits. The loss of ground causes a weapon system fail code to latch in the digital display indicator in the nosewheel  well. Coolant  Temperature  Sensor The coolant temperature sensor located in the coolant line provides coolant temperature readings to the ACS temperature/flow controller, allow- ing  the  controller  to  modulate  the  airflow  valve. Airflow  Valve The  radar  liquid  cooling  airflow  valve  is pneumatically modulated to limit, as necessary, conditioned air to the heat exchanger. The ACS controller supplies electrical power to the airflow valve torque motor, which controls pneumatic pressure to the airflow valve. The valve is spring- loaded  closed. 1-21

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