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Page Title: Oxygen Regulators
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Aviation Structural Mechanic E2 - How airplanes are built and how to maintain them
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Cutaway view of miniature oxygen regulator

electrical  coaxial  cable.  The  quantity  gauge  is marked  in  liters  from  zero  to  the  systems maximum  storage  capacity  (i.e.,  0  to  10).  The gauge constantly shows the remaining liquid in the converter. The low quantity warning light is also connected to the coaxial cable and illuminates when the quantity of liquid in the converter falls below 1 liter. The maintenance of the quantity indicating  and  warning  light  system  is  the responsibility of the AE rating. You, as an AME, must understand the operation of the electrical portion  of  the  LOX  system  in  order  to troubleshoot the indicator and warning systems. Oxygen Shutoff Valve The oxygen shutoff valve is installed in the system to control the flow of oxygen to the pilot or flight crew, as required. Figure 4-11 illustrates a typical manually operated two-position valve. This valve has an inlet port, outlet port, and a relief port. The pressure-relief valve is located in the inlet chamber to protect the oxygen regulator and crew member from excessive system pressure if  there  is  a  malfunction  of  the  liquid  oxygen converter. Also, excessive pressure due to thermal expansion  of  gaseous  oxygen  trapped  within  the system when not in use is relieved by this valve. If  the  oxygen  system  incorporates  a  console- mounted regulator, the shutoff valve is a part of the  regulator. Composite Quick-Disconnect Coupling The  purpose  of  the  composite  quick-dis- connect  coupling  is  to  provide  a  single-point connection   for   quickly   connecting   and   dis- connecting  the  pilot  with  aircraft  oxygen,  anti-g, communications, and ventilation air services. Oxygen  Lines LOX  systems  are  classed  as  low-pressure systems.  As such,  low-pressure  tubing  is  used  in the manufacture and repair of LOX lines. All low- pressure   tubing   used   in   LOX   systems   are aluminum  alloy  5052  tubing  and  is  nonheat- treatable. It is manufactured in seamless, round lengths,   and   is   annealed   to   provide   greater flexibility. Aircraft oxygen systems are fitted with 5/16-,  3/8-,  and  1/2-inch  sizes.  Low-pressure tubing is also installed from the pressure reducer to the outlets in reduced high-pressure oxygen systems. Oxygen Regulators Regulators used with LOX systems are either console-mounted  or  miniature  mask-mounted. Figure  4-11.—Oxygen  shutoff  valve. The   miniature   mask-mounted   regulator   was especially designed for use with aircraft that have ejection  seats.  The  console-mounted  regulator  is normally used in large nonelection seat equipped multiplace aircraft such as the E-2 and the P-3. Miniature Oxygen Breathing Regulator The  miniature  mask  oxygen  regulator,  shown in  a  cutaway  view  in  figure  4-12,  is  intended primarily for use in aircraft having a low-pressure LOX   system   and   ejection   seats.   It   is   often referred   to   as   a   miniature   mask-mounted regulator. Since it weighs only 2.3 ounces and measures approximately 2 5/8 inches in length and width, it is easily mounted on the oxygen mask or user’s torso harness. It is designed so that 4-16

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